Eaton Vikers V100 Series Overhaul Manual Download Page 14

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3.  Assembly of Pump – See Figure 7. Begin assembly by

pressing the shaft into the front bearing while supporting the
bearing inner race. Next, press the inner bearing into the body,
using a driver which contacts the outer race only. Be certain
both bearings are firmly seated.

NOTE

Before assembling the shaft seal, determine the
correct position of the sealing lip. (See Figure 8.)
Double lip seals are assembled with the spring toward
the pumping cartridge. Single lip seals have two
pressure holes, which are assembled toward the shaft
end of the pump.

Double Lip Seal

(Assemble with spring

toward cover end of pump)

Figure 8

Single Lip Seal

(Assemble with pressure

holes toward shaft end

of pump)

Press the seal firmly in place and lubricate the lip with
petroleum jelly or other grease compatible with the system
fluid. Slide the drive shaft into the body until the bearing is
seated. Tap lightly on the end of the shaft is necessary.
Install the snap ring.

Install new “O” rings in the body and cover. Insert the ring
locating pins in the body and assemble the ring so that the
arrow on the perimeter points in the direction of rotation. Check
the assembly against Figure 9. Install the rotor on the shaft and
insert the vanes in the rotor slots. Be certain the radius edges
of the vanes are toward the cam ring.

View from Cover End

Right Hand Rotation

Left Hand Rotation

Figure 9

Place the pressure plate on the locating pins and flat against
the ring. Use a small amount of petroleum jelly or grease to
stick the spring in the recess in the pressure plate. Carefully
install the cover with the outlet port in the correct position.
Tighten the cover screws to the torque shown in Figure 8.
Turn the shaft through by hand to insure that there is no
internal binding. Install the shaft key.

Assemble the pump to its mounting flange or foot mounting.
If a gasket is used, be certain it is flat to avoid misalignment
of the shaft.

Section VII – Testing

If a test stand is available, the pump should be tested at the
recommended speeds and pressures shown in the
installation drawing (see Table 1). If a test stand is not
available, use the machine or vehicle start-up procedure and
follow the general information outlined in section IV.H.

Form No. 00-000

Copyright Eaton Corporation, 0000
All rights reserved.
Printed in U.S.A

Eaton Hydraulics

15151 Highway 5
Eden Prairie, MN 55344
Telephone: 612 937-7254
Fax: 612 937-7130
www.eatonhydraulics.com

46 New Lane, Havant
Hampshire PO9 2NB
England
Telephone: (44) 170-548-6451
Fax: (44) 170-548-7110

Summary of Contents for Vikers V100 Series

Page 1: ...M 2000 S Revised 11 01 85 Vane Pumps V100 V200 V300 V400 V500 and V2P Series Overhaul Manual Vickers Vane Pumps ...

Page 2: ...2 EEaton Hydraulics Incorporated 2000 All Rights Reserved ...

Page 3: ...V Installation and Operating Instructions A Installation Drawings 7 B Drive Connections 7 C Shaft Rotation 8 D Piping and Tubing 8 E Hydraulic Fluid Recommendations 8 F Overload Protection 9 G Port Positions 9 H Start Up 9 V Service Inspection and Maintenance A Service Tools 10 B Inspection 10 C Adding Fluid to the System 10 D Adjustments 10 E Lubrication 10 F Replacement Parts 10 G Product Life 1...

Page 4: ...s Service parts information and installation dimensions are not contained in this manual The parts catalogs and installation drawings listed in Table 1 are available from Vickers Model Codes There are many variations within each basic model series which are covered by variables in the model code Table 2 is a complete breakdown of the code covering these units Service inquiries should always includ...

Page 5: ...otation pumping capacity and port positions can be readily changed to suit particular applications B Assembly and Construction The V200 series pump illustrated in the cutaway in Figure 1 is representative of all single pumps in this series The unit consists principally of a ported body and cover a drive shaft supported by two ball bearings a pumping cartridge and a pressure plate Components of the...

Page 6: ...oads on the shaft are cancelled C Pressure Plate The pressure plate seals the pumping chamber as shown in Figure 3 A light spring holds the plate against the cartridge until pressure builds up in the system System pressure is effective against the area at the back of the plate which is larger than the area exposed to the pumping cartridge Thus an unbalanced force holds the plate against the cartri...

Page 7: ...o tank Pressure in spring chamber lower than system due to pressure drop across sensing orifice Poppet forced off seat as relief valve setting is reached Spring orifice Figure 4A Low Drive Speed All Pump Delivery to System Figure 4B Normal Operation Figure 4C Excessive Pressure Build Up in System Section IV Installation and Operating Instructions A Installation Drawings The Installation Drawings l...

Page 8: ...on of system components with particular emphasis on hydraulic pumps Any fluid selected for use with pumps is acceptable for use with valves or motors Three important factors in selecting an oil are 1 Viscosity Viscosity is the measure of fluidity In addition to dynamic lubricating properties oil must have sufficient body to provide adequate sealing effect between working parts of pumps valves cyli...

Page 9: ...e should be closely monitored to avoid exceeding a temperature of 130 F with any of these light weight or diluted oils Where special consideratins indicate a need to depart from the recommended oils or operating conditions see your Vickers sales representative Cleanliness Thorough precautions should always be observed to insure the hydraulic system is clean 1 Clean flush entire new system to remov...

Page 10: ...uid is added to the system it should always be poured through a fine wire screen 200 mesh or finer It is important that the fluid be kept clean and free from any substance that may cause improper operation or wear to the pump and other hydraulic units Therefore the use of cloth to strain the fluid should be avoided to prevent lint from entering the system D Adjustments No periodic adjustments are ...

Page 11: ...eeling on the valve periphery can be polished with crocus cloth Do not remove excess material round off the edges of the lands or attempt to polish the bore Wash all parts and reassemble the pump Vane s stuck in the rotor slot s Disassemble the pump Check for dirt or metal chips Clean the part thoroughly and replace any damaged pieces If necessary flush the system and refill it with clean fluid In...

Page 12: ... rotor for scoring and excessive wear Remove light score marks by lapping Replace any heavily scored or badly worn parts 3 Inspect the vanes for burrs wear and excessive play in the rotor slots Replace the rotor if the slots are worn 4 Check the bearings for wear and looseness Rotate the bearings while applying pressure to check for pitted or cracked races 5 Inspect the oil seal mating surface on ...

Page 13: ...tor Cover Screw Flange Gasket Bearing Seal Bearing Ring Pin Pressure Plate Spring O ring Lockwasher not used on all models Model Tighten To V100 25 3 ft lbs V2 V200 70 5 ft lbs V300 100 10 ft lbs V400 150 10 ft lbs V500 250 10 ft lbs Plug Spring Relief Valve Sub Assembly Plug Screen Snap Ring Plug Cover Screw Snap Ring Flow Control Valve V2P ...

Page 14: ... Figure 9 Install the rotor on the shaft and insert the vanes in the rotor slots Be certain the radius edges of the vanes are toward the cam ring View from Cover End Right Hand Rotation Left Hand Rotation Figure 9 Place the pressure plate on the locating pins and flat against the ring Use a small amount of petroleum jelly or grease to stick the spring in the recess in the pressure plate Carefully ...

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