Eaton Vickers M2-200 Series Manual Download Page 11

11

EATON  Vane Motors M-2740-S  June 2011

Service, Inspection and Maintenance

Service Tools

Special tools required for these units are shaft seal drivers 

and adapter extractor tool. The seal drivers can be made from 

round stock machined as shown in Figure 7. 

The recess in the tool will be deep enough so uniform 

pressure is applied to the recessed area in the seal channel 

rather than on the seal lip. The outside diameter of the tool 

will not interfere with the spring around the seal lip.
The adapter extractor tool is designed to remove the hub 

adapter from the body after the cartridge is removed (see 

Figure 8). The extractor tool engages between the ball 

bearing and the hub adapter.

Inspection

Periodic inspection of oil condition and tubing connections 

can save time-consuming breakdowns and unnecessary parts 

replacement. The following should be checked regularly. 
1.  All hydraulic connections must be kept tight. A loose  

  connection in a pressure line will permit the fluid to  

  leak out. Loose connections in other lines can permit air  

  to be drawn into the system, resulting in noisy and/or  

  erratic operation.
2.  Clean fluid is the best insurance for long service life.  

  Therefore, the reservoir should be checked periodically  

  for dirt or other contaminants. If the fluid becomes  

  contaminated, the system should be thoroughly drained  

  and the reservoir cleaned before new fluid is added.
3.  Filter elements also should be checked and replaced  

  periodically. A clogged filter element results in a higher  

  pressure drop. This can force particles through the filter  

  which would ordinarily be trapped, or can cause the  

  bypass to open, resulting in a partial or complete loss of  

 filtration.
4.  Air bubbles in the reservoir can ruin the motor and other  

  components. If bubbles are seen, locate the source of the  

  air and seal the leak.

Adding  Fluid To The  System

When hydraulic fluid is added to replenish the system, it 

should always be poured through a fine wire screen (200 

mesh or finer).
It is important that the fluid be clean and free of any 

substance which could cause improper operation or wear 

of the motor or other hydraulic units. Therefore, the use of 

cloth to strain the fluid should be avoided to prevent lint from 

getting into the system.

Lubrication and Adjustments

Internal lubrication is provided by system oil flow. No periodic 

adjustments are required, other than to maintain proper shaft 

alignment with the driving medium.

Replacement Parts

Reliable operation throughout the specified operating range is 

assured only if genuine Vickers parts are used. Part numbers 

are shown in the parts drawings listed in Table 1.

Product Life

The longevity of these products is dependent upon 

environment, duty cycle, operating parameters and system 

cleanliness. Since these parameters vary from application to 

application, the ultimate user must determine and establish 

the periodic maintenance required to maximize life and 

detect potential component failure.

Troubleshooting

Table 5 lists the common difficulties experienced with vane 

motors and hydraulic systems. It also indicates the probable 

causes and remedies for each of the troubles listed.
It should always be remembered that many apparent motor 

failures are actually due to the failure of other parts of the 

system. The cause of improper operation is best diagnosed 

with adequate testing equipment and a thorough understand-

ing of the complete hydraulic system.

5.000

A

C

B

Radius Blend

Figure 7.

Figure 8.

Z

Z

.12R

1.38

.63

.19

.38

8.50

6.56

.63

.81

Adapter Extractor Tool

(14 gauge – SAE 1040 stock)

.50 R

.56 R

.81

1.00

5.000

A

C

B

Radius Blend

Figure 7.

Figure 8.

Z

Z

.12R

1.38

.63

.19

.38

8.50

6.56

.63

.81

Adapter Extractor Tool

(14 gauge – SAE 1040 stock)

.50 R

.56 R

.81

1.00

 

Dimension 

Motor Size 

C

25M-20 

.312  1.375 1.468

35M-20 

.312  1.687 1.781

45M-20 

.437  1.906 2.218

50M-20 

.437  2.166 2.348

NOTE: All dimensions in inches

Summary of Contents for Vickers M2-200 Series

Page 1: ...Vane Motors Manual 25M 35M 45M 50M Series 20 Design...

Page 2: ...g business worldwide As the world s demand for high efficiency hydraulic systems for mobile and stationary applications increase Eaton is helping to solve these challenges more reliably efficiently an...

Page 3: ...further globalization and consolidation large scale organizations that can meet your needs in every corner of the world are more difficult to find At Eaton our portfolio of products is only surpassed...

Page 4: ...allation and Operating Instuctions Installation Drawings 8 Mounting and Drive Connections 8 Shaft Rotation and Drive Speeds 8 Piping and Tubing 9 Hydraulic Fluid Recommendations 9 Overload Protection...

Page 5: ...Parts Drawing Installation Drawing M2 200 Series 13 M 273813 M 2701 S M2 300 Series 13 M 142085 M 2703 S M2 400 Series 13 M 142041 M 2705 S M2 500 Series 13 M 142042 M 2707 S 45 M 185 A 2 11 C 20 1 2...

Page 6: ...f the ring as the rotor turns These vanes are held against the ring by a combination of spring and centrifugal forces Port connections are located in the body and cover Direction of shaft rotation is...

Page 7: ...sembly results from the difference in pressure across vane 3 The maximum pressure in ports A and A1 is a function of the load the motor must turn It can be readily seen from Figure 3 that if the direc...

Page 8: ...nal vane motors Installation and Operating Instructions Installation Drawings The installation drawings listed in Table 1 show installation dimensions and port positions Mounting and Drive Connections...

Page 9: ...nuous protection of system from entry of airborne contamination by sealing the system and or by proper filtration of the air 5 Proper oil filling and servicing of filters breathers reservoirs etc cann...

Page 10: ...ed to the torque specified in Figure 10 at reassembly Foot Bracket Mounting And Body Model Code Position Viewed From Shaft End 2 Body Port at 12 o clock Position 3 Body Port at 3 o clock Position 6 Bo...

Page 11: ...uid To The System When hydraulic fluid is added to replenish the system it should always be poured through a fine wire screen 200 mesh or finer It is important that the fluid be clean and free of any...

Page 12: ...heck motor drive speed Insufficient fluid pressure Check delivery of motor Make certain sufficient hydraulic fluid is available to the motor System overload relief valve set too low Check pressure and...

Page 13: ...compressed air and place on a clean surface for inspection 2 Check for wearing surfaces of the cartridge pressure plates and ring for scoring and wear Replace any scored or worn parts 3 Inspect the v...

Page 14: ...taining Ring Lock Ring Bearing Shaft 11 Key Shaft Seal Bolt Retainer Wiper Body Mounting Bracket Drain Opening Cover Screw Back up Ring O ring Pressure Plate Sub Assembly including bushing Rotor Vanes...

Page 15: ...gnment 7 O Rings and Back Up Rings Install backup rings first and then o rings on the pressure plate hubs Grease with petroleum jelly Inspect this assembly to insure that the o ring is positioned in t...

Page 16: ...Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax 41 0 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building 4th Floor No 3 Lane 280 Linhong Rd Changning Distri...

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