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Connecting the SmartWire-DT
connection cable

83

02/11 MN05006002Z-EN

Fitting SmartWire-DT ribbon cable with plugs

Depending on the purpose fit a blade terminal or external
device plug to the SmartWire-DT ribbon cable. The plugs are
connected firmly and permanently to the SmartWire-DT
ribbon cable by means of a suitable crimper.

Fitting the blade terminal SWD4-8MF2

Figure 33:

SmartWire-DT blade terminal

A blade terminal SWD4-8MF2 must be fitted at both ends of
every SmartWire-DT ribbon cable.

Blade terminals are fitted in three steps:

• Slide blade terminal into the crimping pliers’ guide.
• Push the ribbon cable into the opened blade terminal.
• Press blade terminal with the crimping pliers.

h

Caution!

When fitting the plug make sure that the polarity of the
ribbon cable is correct (

“Fitting the blade terminal

SWD4-8MF2“).
Use only the original crimping pliers
(part no. SWD4-CRP-2) for fitting the blade terminals!

h

Make sure that the cut edge of the 8-pole SmartWire-DT
ribbon cable is flat and right-angled.

www.comoso.com

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Summary of Contents for SmartWire-DT

Page 1: ...02 11 MN05006002Z EN replaces 06 09 AWB2723 1617en Manual SmartWire DT The System Switching Controlling Protecting Drives HMI www comoso com ...

Page 2: ...of the original German manual 1st edition 2009 edition date 03 09 2nd edition 2010 edition date 06 09 3rd edition 2010 edition date 06 10 4th edition 2011 edition date 02 11 See revision protocol in the About this manual chapter 2009 by Eaton Industries GmbH 53105 Bonn Production René Wiegand Translation globaldocs GmbH All rights reserved including those of the translation No part of this manual ...

Page 3: ... protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60364 4 41 VDE 0100 Part ...

Page 4: ...s even for a short time If necessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical interlocks etc www comoso com ...

Page 5: ...martWire DT network 21 Features of the SmartWire DT network 21 SmartWire DT station address assignment 23 Organization of the SmartWire DT slave data 25 Physical properties of the SmartWire DT network 26 2 Engineering 29 How do I plan a SmartWire DT topology 29 How do I configure my gateway 30 Field bus 30 SmartWire DT PROFIBUS DP gateway EU5C SWD DP 31 SmartWire DT CANopen gateway EU5C SWD CAN 32...

Page 6: ...rtWire DT ribbon cable 80 Connecting SmartWire DT round cables 80 Connect round socket to SmartWire DT round cable 81 Connect round plug to the SmartWire DT round cable 82 Fitting SmartWire DT ribbon cable with plugs 83 Fitting the blade terminal SWD4 8MF2 83 Fitting external device plugs SWD4 8SF2 5 88 Coupling for an 8 pole blade terminal 91 Using the ribbon round cable adapter 92 Using network ...

Page 7: ...on when there are configuration changes 102 Switch on in case of a changed actual configuration 102 Retriggering on in the case of an unchanged configuration 105 5 What Happens If 107 Behavior of the SmartWire DT gateway 107 POW LED status of power supply 107 DP LED status of PROFIBUS DP field bus 108 CAN LED status of CANopen field bus 109 Config LED status project vs target configuration 110 SWD...

Page 8: ... 11 MN05006002Z EN Appendix 117 Approval and Certification 117 Approvals and national approvals for the SmartWire DT system 117 Standards for cable protection 117 Technical data 117 Index 119 www comoso com ...

Page 9: ...for commissioning and creating circuit diagrams The user must also be aware of and adhere to all valid occupational safety and accident prevention guidelines standards and regulations Publication date Page s Key word New Change 02 11 various Notes about Eaton manuals 11 10 all Changed terminology SmartWire DT instead of SWD j various New numbers for manuals SmartWire DT Gateways MN05013002Z EN pre...

Page 10: ...er If active components are controlled such as motors or pressurized cylinders plant parts may become damaged or persons endangered provided SmartWire DT components are connected up incorrectly or configured and programmed incorrectly www comoso com ...

Page 11: ...eration maintenance and retrofitting of the SmartWire DT components may be performed only by quali fied personnel The SmartWire DT components may be used only in the areas recommended by us and only in conjunction with third party devices and components that have been approved by us Their use is allowed fundamentally only in technically faultless condition Fault free and safe operation of the syst...

Page 12: ...ons to be taken For greater clarity the name of the current chapter is shown in the headline of the left hand page and the name of the current section in the header of the right hand page This does not apply to pages at the start of a chapter and empty pages at the end of a chapter h Caution Warns of a hazardous situation that could result in damage to the product or components i Warning Warns of ...

Page 13: ...binet in the periphery directly on the machine or in service buildings The SmartWire DT components must only be installed and connected up by trained electricians or other persons who are familiar with the installation of electrical equipment j Danger A specialist knowledge of electrical engineering is needed for configuration and commissioning Plant sections and persons are at risk if a SmartWire...

Page 14: ...y be operated if it has been properly fitted and connected by a qualified skilled electrician The installation must comply with regulations for electromagnetic compatibility EMC a Electromagnetic compatibility EMC page 95 Improper use The connection system SmartWire DT must not be used as a replacement for safety related controllers such as burner controllers crane controllers or two hand safety c...

Page 15: ...SmartWire DT slaves e g switching devices pilot devices and I O modules to the SmartWire DT network cable As the SmartWire DT slaves are located on site in the instal lation the SmartWire DT system reduces your wiring costs You create your SmartWire DT topology with the system components available according to the motto plug work At the beginning of the SmartWire DT network you always connect an S...

Page 16: ...martWire DT gateway b SmartWire DT blade terminal c SmartWire DT flat band conductor d SmartWire DT slave e SmartWire DT external device plug f Power feeder module g SmartWire DT round cable h SmartWire DT switch cabinet bushing i Network terminator a f h h d i g e d c d b b b www comoso com ...

Page 17: ...artWire DT topology SWD Assist is software that runs on Windows 2000 SP 4 Windoes XP Vista 32 bit or Windows 7 The software is available free of charge at http downloadcenter moeller net X On this web site you have to first of all select the language and then the software package SWD Assist in the field Select your X Load SWD Assist as an update or full version www comoso com ...

Page 18: ... mounting enclosure c Switch cabinet bushing d SmartWire DT input output module e SmartWire DT protective module f Network terminator g SmartWire DT round cable h M22 SWD function element for pilot devices i SmartWire DT flat band conductor j Coupling for blade terminal k Power feeder module l Planning and ordering help SWD Assist 9 8 11 4 5 1 3 3 3 3 5 2 6 6 4 10 12 7 9 8 11 4 5 1 3 3 3 3 5 2 6 6...

Page 19: ...P or CANopen The most important SmartWire DT slave in the SmartWire DT network is the SmartWire DT gateway with its coordi nator function For a short description of how you install and plan your SmartWire DT gateway please refer to Chapter Engi neering page 29 and Chapter Installation page 47 For a detailed description please refer to the manual MN05013002Z EN SmartWire DT Gateways Below you will ...

Page 20: ...ion elements please refer to Section M22 SWD function elements page 58 SmartWire DT protective modules SmartWire DT modules DIL SWD 32 001 and DIL SWD 32 002 Automatic Manual can be combined with circuit breakers DILM7 to DILM38 This allows motor starters consisting of a protective motor switch PKZ and a circuit breaker DILM to also be combined with the system The DIL SWD 32 modules are supplied w...

Page 21: ... NOP or M22 NOPC you can replace all SmartWire DT stations required for later expan sion In the PLC s control configuration program the SmartWire DT slaves that will be required at a later date in addition to the ones that will be installed and used immediately You can then fit a universal module in place of this Smart Wire DT slave in the network In the user program scan whether the the configure...

Page 22: ...e connected additionally to the SmartWire DT network when there is an increased current consumption or increased voltage drop Being a passive SmartWire DT element a power feeder module does not have a slave address The power feeder module EU5C SWD PF1 feeds the 24 V DC control voltage for contactors back onto the Smart Wire DT ribbon cable The power feeder module EU5C SWD PF2 feeds both the 24 V D...

Page 23: ...itch cabinet or enclosure You use the switch cabinet bushing for example to connect to a control console with M22 SWD function elements or to connect to another switch cabinet and in the process to supply in addition the 24 V DC control voltage for contactors a Switch cabinet bushing page 70 Link for base or front mount The link for base fixing is used for unused slots in the card for surface moun...

Page 24: ...ple in the surface mounting enclosure or switch cabinet for pluggable connection of the 8 conductor SmartWire DT round cable a Housing bushing socket page 77 SmartWire DT accessories Further accessories such as blade terminals connectors round plugs round sockets with screw type locking in straight or angled finish and pliers for fitting the plug are available www comoso com ...

Page 25: ...egram variable to max 1024 Cycle time at 125 Kbit s 2 number of user data bytes x 0 1 ms Data transfer protocol SmartWire DT cyclic acyclic data transfer SmartWire DT system reliability error tolerant system time monitoring1 slave replacement telegram repetition etc Diagnostics Station failure device failure replacement trough universal module 1 Time monitoring for the SmartWire DT slave and for t...

Page 26: ...es transferred at 125 Kbit s n number of user data bytes tP cycle time ms a 1 SmartWire DT slave with n user data bytes b 99 SmartWire DT slaves with n user data bytes 12 20 28 36 44 52 60 68 76 84 10 18 26 34 42 50 58 66 74 82 0 10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000 n tp b a www comoso com ...

Page 27: ...ay has a connection to the SmartWire DT network when its supply voltage is first switched on the field bus plug is disconnected Pressing the Config key for at least two seconds starts auto matic address assignment The SmartWire DT gateway reports this status with the following LED indication SWD LED Status Red flashing No target configuration present for initial startup Green Target configuration ...

Page 28: ...uration as a new target configuration This saved target configuration then serves as a reference for each startup The SmartWire DT gateway s LED signals the end of auto matic address assignment as follows Table 3 LED of the SmartWire DT gateway after address assignment is completed The SmartWire DT gateway now waits for the project configuration from the field bus master If the configuration for t...

Page 29: ...e DT stations are placed in a data storage area of the SmartWire DT gateway This data storage area comprises up to 1024 bytes The cyclic data exchange between the coordinator and all Smart Wire DT stations takes place in a common message Each SmartWire DT slave reads the receive data intended for it input byte and writes its send data output bytes The data are declared valid at the end of the tran...

Page 30: ...es Use SmartWire DT ribbon cable or SmartWire DT round cable as the SmartWire DT network cable Flat band conductor Each conductor of the 8 core ribbon cable has a cross section of 0 23 mm2 AWG 24 The assignment of the ribbon cable s conductors are listed below Table 5 Configuration of the SmartWire DT flat band conductor Meaning 24 V DC Contactor control voltage Common Contactor control voltage GN...

Page 31: ... each See below for the configuration of the round cable conductors Table 6 Configuration of SmartWire DT round cable Core Cross section mm2 Conduct or colour Meaning 1 0 5 brown 15 V DC Device supply voltage 2 0 22 gray SEL Select cable for automatic addressing of the SmartWire DT slaves 3 0 22 pink GND for device supply voltage and data cable 4 0 22 red Data A Data cable B 5 0 22 blue Data B Dat...

Page 32: ...28 02 11 MN05006002Z EN www comoso com ...

Page 33: ...ology extends to Selection of the SmartWire DT gateway depending on the field bus system used Selection and positioning of the SmartWire DT slaves e g SmartWire DT modules DIL SWD 32 SmartWire DT I O modules etc The number and the types of SmartWire DT slaves determine the volume of data to be transferred and the electrical load a Calculation of the electrical load in the device supply page 34 a C...

Page 34: ... SmartWire DT slaves you only have to press the Config pushbutton to create a valid target configuration a SmartWire DT station address assign ment page 23 In the process an SmartWire DT gateway determines how many and which SmartWire DT slaves are present on the SmartWire DT network and how many data have to be trans ferred Field bus You configure the field bus side or the field bus master in the...

Page 35: ...odule Table 7 Features of the SmartWire DT PROFIBUS DP gateway PROFIBUS DP Baud rate max 12 Mbit s automatic adaptation Number of PROFIBUS DP slaves max 124 Valid PROFIBUS DP slave addresses 1 125 PROFIBUS DP data volume per slave max 480 I O byte 240 I 240 O byte SmartWire DT Baud rate 125 250 Kbit s Number of SmartWire DT slaves on the PROFIBUS DP gateway max 58 Rated operational current IG in t...

Page 36: ... Features of the SmartWire DT CANopen gateway CANopen Baud rate max 1 MBit s automatic adaptation Number of CANopen slaves max 124 Valid CANopen slave addresses node addresses 2 32 CANopen data volume per slave max 256 I O byte 128 I 128 O byte SmartWire DT Baud rate 125 250 Kbit s Number of SmartWire DT slaves on the CANopen gateway max 99 Rated operational current IG in the device supply 0 7 A R...

Page 37: ...f you energize contactor coils contactor supply through a Smart Wire DT module DIL SWD 32 PKE SWD32 The calculations of the electrical load and the voltage drop have to be made separately for devices and contactor supply Connection of the SmartWire DT network to the SmartWire DT gateway and to the SmartWire DT power feeder module is always performed via the 8 conductor SmartWire DT ribbon cable Wi...

Page 38: ...ts have to be taken into account In the device supply 15 V DC The total power consumption a Calculation of the electrical load in the device supply page 35 The voltage drop a Voltage Drop page 36 The following are optional in the contactor supply 24 V DC The total power consumption a Contactor supply UAUX page 35 The voltage drop a Voltage Drop page 36 h Please take the total power consumption of ...

Page 39: ...at on account of the type or quantity cause a total wattage total current consumption 72 W 3 A a power feeder module EU5C SWD PF1 1 EU5C SWD PF2 1 or a switch cabinet bushing has to be inserted before the SmartWire DT slave as of which the 3 A have been exceeded The total current IG is is the sum of the contactors individual current consumption values weighted with utilization factor k Please refe...

Page 40: ...ce elec tronics no longer function stably or a contactor no longer switches definitely insert an additional supply unit before this network position Table 9 Line resistance of the SmartWire DT ribbon cable and round cable Because of the differing cable resistance values calculate the voltage drop for the SmartWire DT ribbon cable and the round cable separately h The voltage drop of the devices and...

Page 41: ...tWire DT ribbon and round cable in the device and contactor supplies a Round cable in the device supply b Round cable in the contactor supply c Ribbon cable in the device supply d Ribbon cable in the contactor supply L m 5 50 10 100 150 200 250 300 350 400 450 500 550 600 10 20 30 40 50 60 70 80 90 a c d b www comoso com ...

Page 42: ...lculated as follows In the following calculation of the supply voltage a maximum electrical load with an utilization factor of 1 is assumed i Warning If the voltage drops below the minimum voltage the safe operation of an SmartWire DT slave is no longer guaran teed ULmax UVP UVPmin 14 5 V 10 5 V 4 0 V DC h Rule of thumb value if you use only ribbon cables and the maximum current of 0 7 A is consum...

Page 43: ...nce of SmartWire DT ribbon and round cable in the device and contactor supplies page 37 or the table Line resistance of the SmartWire DT ribbon cable and round cable page 36 for the total line resistance subject to consideration of the length of the various SmartWire DT line types IG In IRB UL1 UV U1 U2 U3 Un UL2 UL3 ULn RL1 RL2 RL3 RLn RB SWD 1 SWD 2 SWD 3 SWD n a L1 UV UVP 14 5 V DC U1 UV RL1 x ...

Page 44: ... calculated as of what network position the minimum supply voltage UVPmin 10 5 V DC is achieved An addi tional power feeder module EU5C SWD PF2 1 has to be inserted into the SmartWire DT network before this posi tion Smart Wire DT slave slave address Step 1 Determining the current in the line segment Step 2 Determining the resistance of the line segment as of the previous slave Step 3 Determining ...

Page 45: ...e network termina tion can be assumed as being 17 mA UV 14 5 V Supply voltage in the device supply Un Supply voltage for the SmartWire DT slave n ULn Voltage drop in the line segment n RL Line resistance per metre calculated from the supply and return line Ln Length of the line segment n as of the preceding SmartWire DT slave The preceding slave is the supply unit for SmartWire DT slave 1 www como...

Page 46: ...twork termination SWD4 RC8 10 Total length of the ribbon cable 8 m Example of calculation using the formula EU5C SWD DP IG 1 2 3 4 5 6 7 8 9 10 11 a a a a a a b b c c c d 1 m 10 cm 10 cm 10 cm 10 cm 10 cm 2 1 m 10 cm 4 m 10 cm 10 cm 10 cm UVP 14 3 V UAUX 22 5 V IVP 0 37 A IAUX 2 4 A Un Un 1 RLn x In IRB Result of calculation Total current in the device supply IVP 0 364 A Total current in the conta...

Page 47: ...tor supply is the same as that for the device supply with the exception that no current flow due to a network termination has to be taken into consideration A higher electricity consumption has to be assumed so the simultaneity factor also has to be taken into account more intensely in the calculation The following is valid in accordance with figure 5 page 39 i Warning If the voltage drops below t...

Page 48: ...ontactors DILM38 DIL SWD 032 002 where the simultaneity factor k 0 8 a 9 contactors DILM38 with DIL SWD 032 002 simultaneity factor k 0 8 b 2 SmartWire DT I O modules EU5E SWD 4D4D c 3 function elements M22 SWD K11LED W d Network termination SWD4 RC8 10 e Position for an additional power feeder module EU5C SWD PF1 1 EU5C SWD DP IG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 a a a a a a a a e a b b c c c d 1 ...

Page 49: ...e the SmartWire DT slaves of a device group as far as possible in groups on the SmartWire DT network X Fit the external device plug to the ribbon cable with suffi cient spacing If for example the functional elements M22 SWD or SmartWire DT I O modules are arranged next to each other installation of the external device plugs or later replacement of the SmartWire DT slaves will be easier Un Un 1 RLn...

Page 50: ...46 02 11 MN05006002Z EN www comoso com ...

Page 51: ... cables and field bus cable PROFIBUS DP or CANopen Electrical installation of the supply voltages Electrical installation of the sensors and actuators on the SmartWire DT I O module When using contactors Electrical installation of the control voltage for the contac tors j Danger of electric shock Never carry out electrical work on the device while the power supply is switched on Always follow the ...

Page 52: ...rail in accordance with IEC EN 60715 35 mm X When fitting the gateway first set the field bus station address using the dip switches switches 2 8 on the right side of the SmartWire DT gateway X Install the above mentioned SmartWire DT components in a vertical position on a top hat rail or on a plate with the device feet ZB4 101 GF1 that are available as accessories www comoso com ...

Page 53: ...bus and the SmartWire DT topology are electrically isolated from one another SmartWire DT gateway Figure 8 SmartWire DT gateway a POW Supply voltage 24 V DC b Field bus interface c Diagnostics interface d Config pushbutton actuator e Status LEDs f AUX control voltage for contactors 24 V DC g SmartWire DT network output SWD OUT h DIP switch for setting the field bus address f g e d c b a h www como...

Page 54: ...OW and AUX supply voltages solid 0 25 1 5 mm2 AWG 24 16 flexible 0 25 1 5 mm2 AWG 24 16 with appropriate isolated ferrules with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm h Caution EMERGENCY STOP switching by group is performed exter nally by switching off the 24 V DC control voltage of the contactor coils See also manual MN05006001Z EN SmartWire DT Slaves h Caution Th...

Page 55: ...For the applicable standards see page 117 Connecting the SmartWire DT network The SmartWire DT gateway is connected using the Smart Wire DT ribbon cable with fitted blade terminal at the cable s gateway end Connect PROFIBUS DP bus Connect the PROFIBUS DP cable by means of the PROFIBUS DP plug to the field bus interface of the SmartWire DT gateway 24V 0V 24 V DC F1 F2 0 V POW AUX 24V 0V h Caution M...

Page 56: ...ANopen cable you require a 9 pole SUB D socket e g PS416 ZBS 411 X Connect the CANopen cable by means of the CANopen plug to the field bus interface of the gateway h For detailed instructions for connecting a SmartWire DT gateway see manual MN05013002Z EN SmartWire DT Gateways www comoso com ...

Page 57: ... the SmartWire DT power supply module here the EU5C SWD PF2 is used for illus tration a POW Supply voltage 24 V DC b Status LED c AUX control voltage for contactors 24 V DC d SmartWire DT network input SWD IN e SmartWire DT network output SWD OUT d c b a e h Caution EMERGENCY STOP switching by group is performed by switching off the 24 V DC control voltage of the contactor coils See manual 0500600...

Page 58: ...nnection POW Terminal capacities of the cables for the POW and AUX supply voltages solid 0 2 1 5 mm2 AWG 24 16 flexible 0 25 1 5 mm2 AWG 24 16 with appropriate isolated ferrules with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm h Caution When first switched on an increased inrush current 12 5 A 6 ms flows in comparison with the rated input current The switching device an...

Page 59: ...anded The following I O modules are currently available EU5E SWD 8DX eight digital inputs EU5E SWD 4DX four digital inputs EU5E SWD 4D4D four digital inputs and four digital outputs EU5E SWD 4D2R four digital inputs and two digital relay outputs EU5E SWD X8D eight digital outputs EU5E SWD 4AX four analog outputs EU5E SWD 2A2A two analog inputs and two analog outputs each 0 10 V or 0 20 mA EU5E SWD...

Page 60: ...evice plug b Status SmartWire DT LED c Status LEDs of the inputs and or outputs d Digital inputs and or outputs e 0 V connection and or 0 V 24 V connection with a combined input output module EU5E SWD 4D4D a b c d e h For detailed instructions for connecting an I O module see manual MN05006001Z EN SmartWire DT Slaves www comoso com ...

Page 61: ...L SWD 32 001 and DIL SWD 32 002 for DILM a Connection of SmartWire DT external device plug b Mechanical switching position indicator c Diagnostics LED d Catch slider e Connection pins f Adjusting slide for contactor size g Connection terminal X0 X1 X2 h Connection terminal electrical enable X3 X4 i Selector switch 1 0 A DIL SWD 32 001 DIL SWD 32 002 a c b d g f e h a c b d g f e h i h For a descri...

Page 62: ...ont elements of the RMQ Titan system to form pilot devices that communicate via the SmartWire DT network The M22 SWD function elements are each available in two versions for front or base fixing h For detailed instructions for connecting M22 SWD function elements see manual MN05006001Z EN SmartWire DT Slaves www comoso com ...

Page 63: ...trical Installation 59 02 11 MN05006002Z EN Figure 13 M22 SWD function elements 17 18 17 18 26 27 28 29 30 33 34 35 31 6 4 3 5 2 8 5 9 19 19 7 7 11 12 13 14 15 16 2 1 25 10 32 24 23 22 21 20 www comoso com ...

Page 64: ...t elements 24 Function element with 2 positions for base fixing 8 Function element with 2 positions for front mount 25 LED element for base fixing 9 Function element with 3 positions and LED for front mount 26 Bezels 10 Link for external device plug 27 Indicator lights 11 SmartWire DT external device plug 28 Key operated buttons 12 SmartWire DT flat band conductor 29 Selector switch actuators 13 P...

Page 65: ...unting Figure 14 Layout of the M22 SWD front mount Only one M22 SWD front function element is used for each M22 A adapter It is always mounted in the center position Correspondingly more efficient function elements are used for the combined functions of a luminous command device or for the realization of a multi step switch An illuminated pushbutton which previously had to be realized as a combi n...

Page 66: ...rnal device plug to the ribbon cable X Plug the M22 SWD front function element onto the external device plug X Wire a SmartWire DT contact element X Fit the M22 front element 1 2 SWD4 8SF2 SWD4 8SF2 SWD4 8SF2 5 15V SWD4 100LF8 24 SWD4 3LF8 24 2S SWD4 5LF8 24 2S SWD4 10LF8 24S SWD4 8SF2 5 SWD4 8SF2 5 15V M22 SWD K M22 SWD LED M22 SWD NOP www comoso com ...

Page 67: ... PCB and M22 SWD base function element The M22 SWD base function elements are used in the same way as the familiar contact elements M22 K10 K01 and indicator elements M22 LED On the front panel the existing elements are used for the control circuit function The elements are connected to the SmartWire DT network through this circuit board which features a switchable network termination 1 3 2 1 3 2 ...

Page 68: ...ns are used for the plug in version a Plug in connection of the SmartWire DT round cable page 66 Connection on the PCB is performed via eight numbered and colour coded spring cage terminals This applies to the incoming SmartWire DT cable on the PCB side marked IN and to the outgoing SmartWire DT cable on the OUT side The SmartWire DT round cable and SmartWire DT enclosure bushings have the same wi...

Page 69: ...h plastic collars in accordance with DIN 46228 Part 4 of suitable cross section and a length of at least 8 mm X Introduce the SmartWire DT round cable coming from the gateway side through the fitted cable gland and into the surface mounting enclosure X If further SmartWire DT slaves follow this surface mounting enclosure introduce the second SmartWire DT round cable fitted with wire end sleeves th...

Page 70: ...the incoming side IN Outgoing SmartWire DT round cable If further SmartWire DT slaves follow this surface mounting enclosure with SmartWire DT slaves a cable plug part no SWD4 SM8 67 straight or part no SWD4 SM8 67W angled at 90 is fitted to the outgoing SmartWire DT round cable a Housing bushing with socket page 78 X So fasten the enclosure bushing socket part no SWD4 SF8 20 in the surface mounti...

Page 71: ...re 20 Incoming and outgoing SmartWire DT round cables with different installation positions 1 3 2 1 3 2 1 3 2 IN OUT OFF ON ON OFF M22 SWD4 SF8 20 M22 SWD4 SM8 20 M22 I 1 3 2 1 3 2 IN OUT OFF ON ON OFF M22 SWD4 SF8 20 M22 SWD4 SM8 20 M22 I www comoso com ...

Page 72: ...rtWire DT slaves c pink GND device supply voltage d red data A e blue data B f white GND device supply voltage g yellow earth contactor control voltage h green 24 V DC contactor control voltage If further SmartWire DT slaves follow this surface mounting enclosure with SmartWire DT slaves X Clamp all outgoing wires according to colour in the spring cage terminals marked with the same colours on the...

Page 73: ...at the top X Switch the network termination to the position ON if this surface mounting enclosure houses the last SmartWire DT slave OUT OFF ON ON OFF a b c d e f g h h Caution Equip unused slots with link M22 SWD SEL8 10 h Caution The network termination must be switched without fail to the position OFF if further SmartWire DT slaves follow the surface mounting enclosure with SmartWire DT slaves ...

Page 74: ...the connection can be made easily made and disconnected the switch cabinet bushing has a connection for round connectors with a screw fixing M18 x 0 75 mm protection type IP67 A switch cabinet bushing with a round socket type SWD4 SFL8 20 and with a round plug part no SWD4 SML8 20 is available for supply h Switch cabinet bushings provide the possibility of supplying the 24 V DC control voltage for...

Page 75: ...binet bushing with a round socket To exit the switch cabinet in the direction of the SmartWire DT network end and the round socket is therefore carrying a live voltage use the switch cabinet bushing with a built in round socket part no SWD4 SFL8 20 o 18 5 mm o 0 73 F 4 mm F 0 16 SWD4 SFL8 20 15 V www comoso com ...

Page 76: ...tted round plug part no SWD4 SM8 67 straight or part no SWD4 SM8 67W angled at 90 How to connect a round plug to the SmartWire DT round cable is described on page 82 Switch cabinet bushing with round plug Figure 24 Switch cabinet bushing with round plug o 18 5 mm o 0 73 F 4 mm F 0 16 SWD4 SML8 20 15 V www comoso com ...

Page 77: ...ly is through the SmartWire DT round cable with a fitted round socket part no SWD4 SF8 67 flat or part no SWD4 SF8 67W angled at 90 How to connect a round socket to the SmartWire DT round cable is described on page 81 The ribbon cable with an attached blade terminal used within the switch cabinet is plugged into the socket of the switch cabinet bushing Figure 25 Connections of the switch cabinet b...

Page 78: ...he spring loaded terminals A and B The following 3 cases are possible for the feeding of the 24 V DC control voltage for contactors i Warning The switch cabinet bushing interrupts the two conductors for the contactor control voltage earth and 24 V DC and conducts them to the spring cage terminals A and B The remaining conductors between the SmartWire DT ribbon cable and round cable connection are ...

Page 79: ...s outside of the switch cabinet with a round socket part no SWD4 SFL8 20 The control voltage intro duced via the ribbon cable to the spring cage terminals B is not trans mitted any further Connect the 0 V connection of the additional 24 V DC power supply to the spring cage terminal A 0 V and the 24 V connection to the spring cage terminal A 24 V An additional 24 V DC voltage supply in the switch c...

Page 80: ...0 25 1 5 mm2 AWG 24 16 with appropriate isolated ferrules with plastic collars in accordance with DIN 46228 Part 4 minimum length 8 mm Cable protection for the cables of the 24 V DC external power supply X Connect the 24 V DC external power supply via a minia ture circuit breaker or a fuse For the applicable standards see page 117 www comoso com ...

Page 81: ...xing are available as plug or socket versions Housing bushing with plug Use the enclosure bushing with an integrated plug part no SWD4 SML8 20 if coming from the gateway face you are leading the SmartWire DT network with the live conductors to the enclosure You lead the SmartWire DT network via the SmartWire DT round cable with a fitted round socket part no SWD4 SF8 67 straight or part no SWD4 SF8...

Page 82: ...twork further via the SmartWire DT round cable with a connected round plug part no SWD4 SM8 67 straight or part no SWD4 SM8 67W angled at 90 How to connect a round plug to the SmartWire DT round cable is described on page 82 Link for PCB base external device plug front Figure 27 Link for external device plug front The link for the PCB base M22 SWD SEL8 10 for a PCB M22 SWD I1 6 LP01 in the surface...

Page 83: ... 2 IN OUT OFF ON CLICK h Caution External device plugs that are not fitted to a SmartWire DT slave must be fitted with a link SWD4 SEL8 10 This ensures a correct address assignment to subsequent SmartWire DT slaves during the configuration process when the Config key is pressed www comoso com ...

Page 84: ...T ribbon cables of any length with blade terminals yourself a Fitting the blade terminal SWD4 8MF2 page 83 Use ribbon cable SWD4 100LF8 24 100 m for this purpose You make the connection to the SmartWire DT slaves via external device plugs part no SWD4 8SF2 5 You fit the external device plug to the ribbon cable according to the position of the SmartWire DT slave a Fitting external device plugs SWD4...

Page 85: ...e solder face a brown 15 V DC device supply voltage b gray SEL Select cable for automatic address assignment to the SmartWire DT slaves c pink GND device supply voltage d red data A e blue data B f white GND device supply voltage g yellow earth contactor control voltage h green 24 V DC contactor control voltage i Warning Connection of the movable soldering lugs on the round socket may be performed...

Page 86: ...rown 15 V DC device supply voltage b gray SEL Select cable for automatic address assignment to the SmartWire DT slaves c pink GND device supply voltage d red data A e blue data B f white GND device supply voltage g yellow earth contactor control voltage h green 24 V DC contactor control voltage 1 2 3 4 5 6 7 8 c b a e d g f h i Warning Ensure secure seating of the cable and reliable operation by u...

Page 87: ...lade terminal SWD4 8MF2 must be fitted at both ends of every SmartWire DT ribbon cable Blade terminals are fitted in three steps Slide blade terminal into the crimping pliers guide Push the ribbon cable into the opened blade terminal Press blade terminal with the crimping pliers h Caution When fitting the plug make sure that the polarity of the ribbon cable is correct a Fitting the blade terminal ...

Page 88: ... end X Push the open blade terminal with the transparent top part of the plug pointing upwards into the crimper guide up to the stop pin part no SWD4 CRP 2 The introduction hole on the blade terminal is then acces sible from the front in the crimper SWD4 8SF2 SWD4 8SF2 SWD4 8SF2 SWD4 8SF2 SWD4 8SF2 www comoso com ...

Page 89: ...ge of the 8 pole SmartWire DT ribbon cable is flat and right angled Plug for gateway end of cable When introducing the ribbon cable into the plug the ribbon cable imprint is on its underside i e is not visible The arrow on the ribbon cable points away from the plug Figure 35 SmartWire DT ribbon cable with a blade terminal at the gateway end of the cable SW D4 8SF 2 www comoso com ...

Page 90: ... the top of the cable and therefore visible The arrow on the ribbon cable points towards the plug X Push the ribbon cable up to the stop via the guide in the bottom part of the crimper between the blade contacts of the black bottom part of the plug and the transparent movable top part of the plug SWD4 8SF2 SWD4 8SF2 SWD4 8SF2 www comoso com ...

Page 91: ...ressing the crimper once until you feel a clear stopping point Using toggle presses For using toggle presses an insert SWD4 CRPAD 2 is avail able i Warning For correct polarity the black conductor of the ribbon cable must be lying next to the white stripe on the bottom part of the crimper This applies to plug fitting at the beginning and end of the ribbon cable www comoso com ...

Page 92: ...ned to the ribbon cable Figure 38 SmartWire DT device plug with sufficient cable length h Unused external device plugs must be fitted with the link for the external device plug front M22 SWD SEL8 10 h Leave sufficient space between two external device plugs The cable loop that this creates simplifies subsequent removal of a SmartWire DT slave and ensures that no strain is applied to the cable SWD4...

Page 93: ...bly engages into the bottom part Corrections to the plug are now still possible by pushing it sideways If the catch has to be released again introduce a screwdriver between the top part of the plug near to the black line and the catch of the bottom part of the plug and then lift up the top part h Caution When fitting the plug make sure that the polarity of the ribbon cable is correct Use only the ...

Page 94: ...topping point Figure 40 Crimping the SmartWire DT device plug with the crimping pliers X Fit the remaining external device plugs as described above SWD4 CRP 1 a max 1 x h The position of the crimped external device plug cannot be altered and an unused plug must also not be discon nected Should the topology change and no more Smart Wire DT slaves are to be connected here this plug is replaced by an...

Page 95: ... Connect SmartWire DT ribbon cables with a coupling for an 8 pole blade terminal X Insert the ribbon cable into the coupling guide so that the black arrow on the ribbon cable is pointing in the same direction as the black arrow on the coupling 100 100 SWD4 8SF2 SWD4 8SF2 5 15V SWD4 8SF2 SWD4 8SF2 SWD4 8SF2 5 15V SWD4 8SF2 SWD4 8SFF2 5 15V SWD4 8SFF2 5 i Caution For correct polarity the black condu...

Page 96: ...minal connection The ribbon cable with an attached blade terminal is plugged into the socket Figure 42 SmartWire DT blade terminal round cable adapter with configuration of the spring cage terminal connection a brown 15 V DC device supply voltage b gray SEL Select cable for automatic address assignment to the SmartWire DT slaves c pink GND device supply voltage d red data A e blue data B f white G...

Page 97: ...rk ends with a ribbon cable a ribbon cable plug must be connected there X Connect the ribbon cable to the SmartWire DT network termination part no SWD4 RC8 10 i Caution Ensure the secure seating of the round cable and safe operation by using cable binders for strain relief i Warning For correct polarity the black conductor of the ribbon cable must be inserted into the adapter so that it is lying n...

Page 98: ...SmartWire DT element on the SmartWire DT network a surface mounting enclosure with an inlaid PCB M22 SWD I LP01 that is connected via a round cable use the integrated network termination X Switch the switch on the PCB to the position ON Figure 44 Network termination on the PCB in position ON SWD4 8SF2 SWD4 RC8 10 SWD4 8SF2 5 15V SWD4 8S 15V 15V IN OUT OFF ON www comoso com ...

Page 99: ... parts All inactive parts control panels panel doors support rails mounting plates top hat rails etc must be connected to each other earthing with a large area low impedance connection This ensures a uniform reference potential for all control elements and decreases the influence of coupled interference With painted anodized or insulated metal parts the insu lating layer must be removed in the scr...

Page 100: ...is recommended With painted anodized or insulated metal parts the insulating layer must be removed in the connection area The connection points must be protected against corro sion e g by greasing SmartWire DT system for Safety Relevant Applica tions For many applications of the SmartWire DT contactor modules DIL SWD 32 apart from normal operational switching switching off in an emergency or switc...

Page 101: ...WB2723 1612en MN05003001Z EN previously AWB2724 1491GB Modular PLC XC CPU201 among other things with the connection for the CANopen field bus MN050020002Z EN previously AWB2725 1452GB XI OC signal modules among other things with the connection for the PROFIBUS DP field bus The manuals are available for download on the Internet as PDF files They can be quickly located at http www moeller net en sup...

Page 102: ... DT cable are correct i e are connected in accordance with the installation instructions in the subsection Fitting SmartWire DT ribbon cable with plugs page 83 The plugs for all SmartWire DT slaves are plugged in The sensor actuator connections for the SmartWire DT I O modules are connected correctly The field bus connection between the SmartWire DT gateway and the controller is plugged in h Cauti...

Page 103: ... network As yet no configuration exists in the SmartWire DT gateway Status messages of the SmartWire DT gateway after the initial switch on Prerequisite the SmartWire DT network is connected prop erly to the SmartWire DT gateway Table 12 LED display of the SmartWire DT gateway for a new actual configuration Status messages of the SmartWire DT slaves after the initial switch on For the connected Sm...

Page 104: ...nal with these Status messages of the SmartWire DT gateway after creating the target configuration Table 13 LED indication of the SmartWire DT gateway after creating the target configuration For the connected SmartWire DT slaves the status LED for diagnosis of the SmartWire DT network lights up continu ously green h The function of the Config pushbutton is disabled as long as communication with th...

Page 105: ...he standard ized descriptions of the CANopen slaves For PROFIBUS DP a device master file GSD file which contains a standardized description of the SmartWire DT gateway When the PLC program is written to the PLC the project configuration is also transmitted to the SmartWire DT gateway and verified with the target configuration saved there If the project and target configurations match data exchange...

Page 106: ...f a changed actual configuration The behavior of the SmartWire DT network depends on the parameter settings of the SWD slaves in the PLC control configuration If certain slaves are mandatory for operation you can specify that the complete SmartWire DT network will not go into operation if one of these necessary slaves is missing For configuration options see manual MN05013002Z EN SmartWire DT Gate...

Page 107: ... the Config pushbutton actuator for at least 2 seconds Please refer to the table LED indication after creating a new target configuration X Change the project configuration for the field bus master in the configuration software for the PLC in accordance with the changed actual configuration X Reconnect to the field bus master The SmartWire DT gateway is then in the SmartWire DT mode Normal and is ...

Page 108: ...en the stored target configuration and the project configuration it indi cates this error with the following LED combination Table 15 LED indication of the SmartWire DT gateway in the case of a project configuration deviation Remedy in case of a changed project configuration X Retrace the change on the SmartWire DT network X Interrupt the connection to the field bus master by pulling out the field...

Page 109: ...s agree the SmartWire DT gateway changes over to the SmartWire DT mode Normal and is ready for data inter change Table 16 LED of SmartWire DT gateway after change to SmartWire DT modus Normal h The SmartWire DT LEDs of the SmartWire DT slaves light up continuously green after the creation of a new target configuration LED Status SWD Green continuous light Config Green continuous light CAN or DP gr...

Page 110: ...Commissioning 106 02 11 MN05006002Z EN www comoso com ...

Page 111: ...us of field bus communication e g DP CAN Status of configuration comparison Config Status of SmartWire DT network POW LED status of power supply Table 17 Diagnostics with the POW LED Event Explanation Remedy LEDyellowcontinuous light Fault free operation the Smart Wire DT gateway is operational LED off No supply voltage POW avail able The SmartWire DT gateway has a fault Check the supply voltage P...

Page 112: ...l data exchange takes place yet via the field bus The project configuration of the controller does not agree with the target configuration of the SmartWire DT gateway but the deviation allows data exchange with the relevant SmartWire DT slaves Check your target configura tion and if necessary update the project configu ration LED orange continuous light At least one SmartWire DT slave requests a d...

Page 113: ... orange contin uous light CAN baud rate detected Waiting for target configura tion No data exchange taking place on the CAN bus LED flashing red single flash Communication error on the CAN bus Error warning level reached Data exchange takes place with the CAN bus LED flashing red double flash Monitoring error node guarding heartbeat LED red continuous light Communication error on the CAN bus Bus o...

Page 114: ... to the field bus master or transfer the project configuration into the SmartWire DT gateway LED green flashing 1 Hz The target configuration does not agree with the project configuration of the controller but the parameter Compat ible devices allowed has been acti vated The deviation allows data exchange with the SmartWire DT slave in question You can find a list of the types that are compatible ...

Page 115: ...e Config key to reassign addresses After retriggering with the existence of a target configuration at least one SmartWire DT slave too many or too few has been found in comparison with the target configuration Make sure that all required Smart Wire DT stations are present and correctly connected to the SmartWire DT network Then press the Config key to reassign addresses During address assignment T...

Page 116: ...update mode Event Explanation Remedy All three LEDs are a continuous orange The gateway is in firmware update mode All three LEDs are a continuous red The gateway is in firmware update mode An error has occurred All three LEDs are a continuous green The gateway has successfully completed the firmware update www comoso com ...

Page 117: ...medy LED yellow continuous light 15 V DC device voltage OK LED off No 15 V DC device voltage available or the LED is defective Check the POW power supply or the SmartWire DT power feeder module Event Explanation Remedy LED green continuous light Fault free operation data exchange OK LED off No 15 V DC device voltage via the SmartWire DT network or the I O module or the LED is defective Check the p...

Page 118: ... the 1 0 A selector switch has been switched to position A Automatic You can obtain feedback on the switch position of the DILM contactor combination by evaluating the input bit 0 C contactor in the overriding controller h If the DILM module DIL SWD 32 002 is switched over to manual mode position 0 or 1 a switching command from the controller remains without any effect As the LED indi cator indica...

Page 119: ...on data exchange OK The DIL SWD 32 has received the switching command On for the contactor LED off No 15 V DC device voltage via the SmartWire DT network or the DIL SWD 32 or LED is defective Check the power supply or DIL SWD 32 LED green flashing 1 Hz No data exchange with the Smart Wire DT gateway The DIL SWD 32 may not be in the targetconfigurationortheSmartWire DT gateway is just creating a ta...

Page 120: ...n element M22 SWD is signalled optically via the green SWD LED with a diameter of 3 mm on the rear panel Table 25 Diagnostics with the aid of the green SWD LED on the rear panel Event Explanation Remedy LED green continuous light Fault free operation data exchange OK LED off No 15 V DC device voltage via the SmartWire DT network or the M22 SWD or LED is defective Check the power supply or M22 SWD ...

Page 121: ... 5 09 and No 235 When using fuses DIN VDE 0641 Part 21 IEC 60269 1 to IEC 60269 4 UL 248 and UL 248 14 Supplemental Fuses CSA 22 2 No 248 and No 106 HRC Miscellaneous Fuses Technical data For technical data for SmartWire DT components such as current consumption dimensions weights and electromag netic compatibility EMC see manuals MN05013002Z EN SmartWire DT Gateways and MN05006001Z EN SmartWire D...

Page 122: ...118 02 11 MN05006002Z EN www comoso com ...

Page 123: ...rminal Figure 83 fitting to the end of the cable 88 Installation 83 C Cable socket configuration 81 Cable plug Configuration 82 CAN LED Diagnostics 109 CANopen gateway 15 CANopen network Connecting 52 Component adapter for ribbon round cable 92 Config LED 110 Diagnostics 110 Configuration Cable plug 82 Cable socket 81 www comoso com ...

Page 124: ...g POW supply voltage 54 Connection AUX 50 54 POW 50 54 SmartWire DT connection cable 80 SmartWire DT ribbon cable 80 SmartWire DT round cable 80 Contactors Use of contactors 47 Control voltage for contactors Supply 74 Crimper for external device plugs 90 Current consumption 15 V SWD supply voltage 117 D Device master file GSD 101 Diagnostics CAN LED 109 Config LED 110 DP LED 108 Ready LED 115 DIP ...

Page 125: ... EMC Directive 95 EMV Planning 95 Enclosure bushing Connecting 77 In the surface mounting enclosure 77 Socket plug 20 Engineering With the SWD Assist 29 Exclusion of liability 7 External device plug Installation 88 External device plug link for 19 External power supply Line protection 76 Terminal capacities of the cables 76 F Field bus Connecting 51 Field bus master Configuration 30 Field bus side...

Page 126: ...a changed actual configuration 102 In the case of a project configuration deviation 19 M M22 SWD base fixing 63 Installation 64 Layout 63 M22 SWD front mount Layout 61 M22 SWD function element Installation 62 M22 SWD function elements Connecting 58 Illustration 59 Mounting Blade terminal 83 External device plug 88 SmartWire DT gateway 48 SmartWire DT I O module 48 SmartWire DT power feeder module ...

Page 127: ...AUX 54 Cables terminal capacity POW 54 Connecting the AUX supply voltage 54 PROFIBUS DP Connecting bus 51 Gateway 15 R Ribbon round cable component adapter 92 Round cable network termination for an installed 94 S Sensors 15 Simultaneity factor k 35 SmartWire DT Accessories 20 Flat band conductor 26 Function elements 16 Inputs outputs modules 15 Network 21 Network terminator 19 Network physical pro...

Page 128: ...gth 88 SmartWire DT flat band conductor Cable resistance 36 SmartWire DT gateway Diagnostics POW LED 107 LED indication LED indication Mounting 48 Status 107 Switch on Switch on SmartWire DT I O module Mounting 48 SmartWire DT input output modules Diagnostics Ready LED 115 SmartWire DT inputs outputs modules Diagnostics SWD LED 113 SmartWire DT network Check before commissioning 98 Commissioning 9...

Page 129: ...tgoing 66 Pluggable connection 66 SmartWire DT slave Status messages after initial switch on 99 100 SmartWire DT topology Dimensioning the power supply 33 Planning 29 Status messages SmartWire DT gateway After creation of the target configuration 100 Supply voltage Connecting AUX 50 Connecting POW 50 54 Surface mounting enclosure M22 I PCB 19 SWD Assist 13 Engineering 29 SWD LED 111 Diagnostics 11...

Page 130: ...002Z EN 126 Switch on SmartWire DT gateway In the case of a changed actual configuration 102 In the case of a changed project configuration 104 T Target group 7 U Universal module 17 V Voltage Drop 36 www comoso com ...

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