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Instruction Bulletin 

    

Instructions for Installation,

 

Page 3

 

Effective: July 2016 

Operation and Maintenance of the 

 

 

SL800 Classic 7.2 Kilovolt, 720 Amp. Vacuum Contactor 

For more information visit: 

www.eaton.com

 

IB48082 

 

 

 

INSTALLATION 

 

 

 
ALL WORK PERFORMED ON THIS CONTACTOR 
SHOULD BE DONE WITH THE MAIN 
DISCONNECT DEVICE OPEN AND LOCKED OUT. 
AS WITH ANY CONTACTOR OF THIS VOLTAGE, 
THERE IS DANGER OF ELECTROCUTION 
AND/OR SEVERE BURNS. 
MAKE CERTAIN THAT POWER IS OFF. CHECK 
FOR VOLTAGE WITH VOLTAGE SENSOR OR A 
METER OF THE APPROPRIATE RANGE. 
MAKE CERTAIN THAT ALL TRANSFORMERS 
ARE ISOLATED TO PREVENT FEEDBACK AND 
THE RESULTANT GENERATION OF HIGH 
VOLTAGE. 

 
The 

SL800 Classic

 contactor is a direct replacement 

for SJA800A contactors in Classic Ampgard starter 
assemblies.  No mechanical changes to the starter 
cell or the contactor are required when installing the 
SL800 Classic contactor.   
 
The contactor weighs about 210 pounds.  It should 
be handled gently to avoid damage to the vacuum 
bottles and factory adjustments.  A horizontal plate is 
provided at the front for pulling the contactor out of 
its cell, or for pushing it back into place. 
 
When a type SJA contactor is installed in a medium 
voltage controller it can be moved to a draw out 
position or removed from the enclosure as follows: 

 

1. Provide a lift truck or suitable platform to receive 
the contactor as it comes out. 
2. Make sure all circuits are de-energized.

 

3. Remove the three power circuit fuse assemblies 
using the fuse puller supplied with the starter. 
4. Disconnect the control plug and stow it so that the 
cable will not be damaged. Disconnect the two 3-
point separable terminal blocks on the right front of 
the isolating switch. 
5. Trip the latch on the left side by holding it upward 
(using your foot if desired, when unit is at floor 
level). 
6. While holding the latch up, pull the contactor out 
ward. It will roll forward and should re-latch at a 
detent position, partially out of the cell. All routine 
inspection and maintenance can be done with the 
contactor in this latched position. 

7. To remove the contactor completely, reverse the 
latch, pressing it downward. The contactor can then 
be rolled out of its cell. 
 
Once the contactor is on the floor, it can be moved 
easily by means of a short length of 0.75-inch (19.1-
mm) pipe inserted into a bracket on the top front of 
the right side sheet. The contactor can be pushed or 
pulled like a wagon in this manner. 
 
To install the SL800 Classic contactor, reverse the 
procedure. 
 

 

 

Fig. 1  Moving the Contactor 

 

CONTACTOR OPERATION 

 
The SL contactor has its main contacts sealed inside 
ceramic tubes from which all air has been evacuated, 
i.e., the contacts are in vacuum.  The arc simply 
stops when the current goes through zero as it 
alternates at line frequency.  The arc usually does 
not survive beyond the first half cycle after the 
contacts begin to separate.  The ceramic tube with 
the moving and stationary contacts enclosed is called 
a vacuum interrupter or a vacuum bottle and there is 
one such bottle for each pole of the contactor.  A 
metal bellows (like a small, circular accordion) allows 
the moving contact to be closed and pulled open 
from the outside without letting air into the vacuum 
chamber of the bottle. 
 

Summary of Contents for SL800 Classic

Page 1: ...attempting any installation operation or maintenance of the SL vacuum contactor Retain this document for future use This equipment shall be installed and serviced only by qualified electrical personnel A qualified person is one who is familiar with the construction and operation of this equipment and who is aware of the hazards involved Instructions for Installation Operation and Maintenance of th...

Page 2: ... 6000 5000 4500 50 350 000 6200 7200 8000 10000 8000 6000 50 570 000 TABLE II RATINGS Maximum Interrupting Current 3 Operations 12 500A Control Voltages AC 110 120 220 240 Volts Rated Current 720 Amperes 50 60 Hz Maximum Rated Voltage 7 200 Volts DC 125 Volts Making Breaking Capacity Control Circuit Burden Rated Volt AC4 Make 8 000 Amperes UL 7 650 Amperes IEC Closing 2600 VA AC4 Break 6 400 Amper...

Page 3: ...arter 4 Disconnect the control plug and stow it so that the cable will not be damaged Disconnect the two 3 point separable terminal blocks on the right front of the isolating switch 5 Trip the latch on the left side by holding it upward using your foot if desired when unit is at floor level 6 While holding the latch up pull the contactor out ward It will roll forward and should re latch at a deten...

Page 4: ...1 and 2 The control board rectifies the input voltage and applies a pulse width modulated DC output voltage to the coil The output voltage is approximately full voltage for the first 200 milliseconds after energization during which time the contactor closes and seals The output voltage is then automatically reduced to approximately 15 VDC to maintain the contactor in the closed position The coil c...

Page 5: ...circuit The L63 interlock used in the economizing circuit on the SJA800A contactor is therefore not needed in this design It has been removed from the SL800 Classic contactor WIRING Refer to Figure 4 for standard control wiring for magnetically held contactors To close the contactor apply power to terminals 1 and 2 on the control board Power must be maintained to terminals 1 and 2 to keep the cont...

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