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Installation

S611 Soft Starter

    MN03901003E—January 2012    www.eaton.com

1

Installation

For detailed information please refer to the User Manual 
(publication no. MN03902011E) at www.eaton.com/
softstarters.

Mounting

Required mounting hardware is Grade 5, 3/8-16, quantity four 
minimum (two upper and two lower).

Unit Weight

Power Wiring 

WARNING

Hazardous voltage can cause electric shock and burns.
To avoid shock hazard, disconnect all power to the
controller, motor or other control devices before any
work is performed on this equipment. Failure to do so
will result in personal injury, death or substantial
property damage.

Do not apply a disconnect device on the output of the
S611 soft starter unless a means to turn off the soft
starter when disconnect switch is open is used. Opening
disconnect while the soft starter is operating may cause
a malfunction. Closing disconnect switch while the soft
starter is operating will result in a soft starter failure and
potential equipment damage and personnel hazard.

Note:

Short circuit protection must be applied on the line 
side of the soft starter. 

Do not attempt to lift the soft starter by the cover 
only.

Lug Installation

Install the lugs below the bus bar to assure anti-rotation. 
Refer to figure “Lug and Bolt Torque Support” on this page.

Power Wiring Diagram

Lug Bolt Torque Support

Note:

When securing the lugs onto the bus bars of the soft 
starters, use a suitable tool such as another wrench to 
counteract the bolt torque and prevent excessive side 
loads being placed on the supports. Refer to figure “Lug 
and Bolt Torque Support” above.

Remove the tie wraps for CTs on Frames C, D, E, and 
F. Move each CT to the load cables during assembly 
as shown in the figure “CT Location” on 

Page 2

. Each 

CT should be properly supported with tie wraps 
ensuring that the CT is not supported by the leads. 
Properly secure CT leads.

When securing the Current Transformers (CTs) onto 
the T1, T2, and T3 bus bars of the soft starter, correct 
orientation of the CT must be observed to ensure 
proper operation of the soft starter. Each CT is marked 
with a symbol “IX” adjacent to the leads. This symbol 
shown in the figure “CT Polarity Identification” on 

Page 2 

indicates the line side (or voltage source side) 

of the device.

Frame Size

Weight of Unit 
Lbs (kg)

A

24 (11)

B

24 (11)

C

33 (15)

D

38 (17)

E

86 (39)

F

102 (46)

1 L1

3 L2

S611

5 L3

2 T1

4 T2

6 T3

M

3

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Summary of Contents for S611

Page 1: ...S611 Soft Starter Quick Start Installation Guide Effective January 2012 Supersedes June 2011 www comoso com...

Page 2: ...www comoso com...

Page 3: ...MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECO...

Page 4: ...E 386 2273 8 00 a m 6 00 p m EST FAX 800 752 8602 After Hours Emergency 800 543 7038 6 00 p m 8 00 a m EST If you are in the U S or Canada and have OI or PLC questions you can take advantage of our to...

Page 5: ...tarter Do not attempt to lift the soft starter by the cover only Lug Installation Install the lugs below the bus bar to assure anti rotation Refer to figure Lug and Bolt Torque Support on this page Po...

Page 6: ...ze Number of Conductors Mechanical Lug Ilsco Part Number Torque lb in Mechanical Lug Range Soft Starter Catalog Number Mechanical Lug Eaton Catalog Number 52A 6 AWG 1 TA 2 0 120 14 AWG 2 0 S611A052XXX...

Page 7: ...ting Hole Dimensions Approximate Dimensions in mm Inches Frames A through D Frames E and F 70 0 2 76 464 7 18 30 110 0 4 33 10 0 0 39 70 0 2 76 80 0 3 15 90 0 3 54 80 0 3 15 155 0 6 10 562 0 22 13 10...

Page 8: ...ive L Permissive N Start L Start N Reset L Reset Reset E Stop Maintained Momentary Comms Adapter Comms Modbus TB4 DeviceNet Modbus PROFIBUS TB5 Module Ground 24V D0 D1 Common N Tap Neutral L Tap Line...

Page 9: ...on Operation LED list Navigates through display parameter list in Monitor mode Edit Save Selects Saves parameter values in Protection Operation modes Selects Advanced Con g Menu parameters Selects Sav...

Page 10: ...rt time elapses Verify that the motor is not overloaded After suitable performance has been achieved with either method determine the starting time to bypass and set Soft Start Time at 1 25 times this...

Page 11: ...45 67 Default value 36 60 33 57 Wye delta equivalent 27 52 19 44 Minimum for current limit 14 37 9 30 1 10 Minimum Application t Start t Stop u Start Breakaway Torque Remarks Crusher empty at start 20...

Page 12: ...ch network controller verify that the unit is recognized by the system controller Comms Port B adapter module failed or disconnected 15 Power Pole Over Temperature SCR temperature is above limits Oper...

Page 13: ...Incoming AC line voltage below trip threshold Incorrect mains supply voltage Connect to correct supply voltage Verify that mains voltage is within acceptable values Verify Motor Rated Voltage in the...

Page 14: ...imbalance problem with mains Increase the Voltage Fault Imbalance parameters Disable the fault if the other issues cannot be resolved 33 Jam Soft starter in bypass Motor below rated RPM and or current...

Page 15: ...www comoso com...

Page 16: ...liable efficient and safe power is available when it s needed most With unparalleled knowledge of electrical power management across industries experts at Eaton deliver customized integrated solutions...

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