Eaton PowerXL DG1 Series VFD Instruction Leaflet Download Page 23

Instruction Leaflet IL040016EN

Effective March 2014

PowerXL DG1 Series VFD

EATON

www.eaton.com

23

UL Cautions, Warnings, and Instructions

Wiring Warnings for Electrical Practices and Wire Sizes

The Cautions, Warnings, and Instructions in this section summarize 
the procedures necessary to ensure an inverter installation complies 
with Underwriters Laboratories

®

 guidelines. 

Warning!

Use 60/75°C Cu wire only or equivalent. 

Warning!

Open Type Equipment. 

Warning!

Suitable for use on a circuit capable of delivering not more 
than 5,000 rms symmetrical amperes:
•   240V maximum for DG1-32 models
•   500V maximum for DG1-34 models
•   600V maximum for DG1-35 models

Circuit Breaker and Fuse Sizes

The adjustable frequency drive’s connections to input power must 
include UL listed inverse time circuit breakers with 600V rating, or 
UL listed fuses.

Terminal Tightening Torque and Wire Size

The wire size range and tightening torque for field wiring terminals 
are presented.

Wire Connectors

Warning!

Field wiring connections must be made by a UL listed and 
CSA certified ring lug terminal connector sized for the wire 
gauge being used. The connector must be fixed using the 
crimping tool specified by the connector manufacturer.

Motor Overload Protection

DG1 adjustable frequency drives provide solid-state motor overload 
protection, which depends on the proper setting of the following 
parameter: P7.2 “current limit.“

Set the rated current [Amperes] of the motor(s) with the above 
parameters. The setting range is 0.2 * rated current to 2 * rated 
current, 

R

 manual 

MN040002EN.

Warning!

When two or more motors are connected to the inverter, 
they cannot be protected by the electronic overload 
protection. Install an external thermal relay on each motor.

Technical Support Contact Information  

en

en

en

en

Terminal (ring lug)

Cable

Cable support

Cable

Cable

PE

en

Americas

EMEA

APAC

Website

www.eaton.com/drives

www.eaton.eu/electrical

www.eaton.com.cn/electrical

Email

[email protected]

[email protected]

[email protected]

Phone

1-877-386-2273

 

(8:00 a.m. to 6:00 p.m. 

Eastern Time U.S. [UTC–5])
800-543-7038 (6:00 p.m. to 8:00 a.m. 
Eastern Time U.S. [UTC–5])

+49 (0) 180 5 223822

800 9881203

Summary of Contents for PowerXL DG1 Series VFD

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Page 3: ...1 hp 3D3 3 3A 1 1 kW 1 5 hp 4D3 4 3A 1 5 kW 2 hp 5D6 5 6A 2 2 kW 3 hp 7D6 7 6A 3 kW 5 hp 9D0 9A 4 kW 7 5 hp VT 012 12A 5 5 kW 7 5 hp 016 16A 7 5 kW 10 hp 023 23A 11 kW 15 hp 031 31A 15 kW 20 hp 038 3...

Page 4: ...2 3 7 6 575 Vac 1 2 5 1 5 3 7 3 3 7 5 FR2 230 Vac 5 7 5 3 5 5 12 5 25 9 63 244 7 16 50 419 1 15 98 405 9 14 96 380 0 6 61 167 8 5 28 134 1 3 54 90 0 3 54 90 0 0 28 7 0 23 37 10 6 480 Vac 7 5 15 5 5 11...

Page 5: ...equired CFM m3 h FR1 230 Vac 0 75 3 0 55 2 2 3 7 11 0 79 20 0 79 20 3 94 100 1 97 50 22 38 480 Vac 1 5 0 75 3 7 2 2 7 6 575 Vac 3 2 5 1 5 3 7 3 3 7 5 FR2 230 Vac 4 7 5 3 5 5 12 5 25 1 18 30 1 18 30 6...

Page 6: ...rch 2014 6 EATON www eaton com PowerXL DG1 Series VFD FR1 Mounting Instructions Step 1 Step 2 FR2 Mounting Instructions Step 1 Step 2 Screw Four M5x15 or 3 16 inch Nut Four M5 or 3 16 inch Screw Four...

Page 7: ...March 2014 PowerXL DG1 Series VFD EATON www eaton com 7 FR3 Mounting Instructions Step 1 Step 2 FR4 Mounting Instructions Step 1 Step 2 Screw Four M6x15 or 1 4 inch Nut Four M6 or 1 4 inch Screw Four...

Page 8: ...struction Leaflet IL040016EN Effective March 2014 8 EATON www eaton com PowerXL DG1 Series VFD FR5 Mounting Instructions Step 1 Step 2 Step 3 Step 4 Screw Four M8x20 or 3 8 inch Nut Four M8 or 3 8 inc...

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Page 10: ...IL040016EN Effective March 2014 10 EATON www eaton com PowerXL DG1 Series VFD Rubber Grommet Installation Instructions Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 D1 Cable D2 Grommet D1 D2 D1 2 mm Self...

Page 11: ...480 Vac 7 5 15 5 5 11 12 23 575 Vac 1 7 5 15 5 5 11 10 18 FR3 230 Vac 10 15 7 5 11 31 48 0 59 15 1 57 40 0 59 15 1 97 50 0 59 15 1 57 40 0 59 15 1 97 50 480 Vac 20 30 15 22 31 46 575 Vac 1 20 30 15 22...

Page 12: ...VT IL at 40 C Fuse Rating Class T NEC Wire Size AWG Terminal Connection Size AWG Line and Motor Ground Line and Motor Ground FR1 3D7 3 2 4 4 4 2 4 6 3 7 4 8 10 14 14 24 10 18 10 4D8 4 4 6 1 6 0 6 6 4...

Page 13: ...IH 208V Input Current VT IL Current CT IH at 50 C Current VT IL at 40 C Fuse Rating gG gL Mains and Motor Cable Cu mm2 Terminal Cable Size Main Terminal Cu mm2 Earth Terminal Cu mm2 FR1 3D7 3 2 4 4 3...

Page 14: ...Class T NEC Wire Size AWG Terminal Connection Size AWG Line and Motor Ground Line and Motor Ground FR1 2D2 2 0 3 1 3 0 2 1 3 0 10 14 14 30 10 18 10 3D3 3 1 4 3 4 3 0 3 4 10 14 14 30 10 18 10 4D3 4 0...

Page 15: ...Input Current CT IH 400V Input Current VT IL Current CT IH at 50 C Current VT IL at 40 C Fuse Rating gG gL Mains and Motor Cable Cu mm2 Terminal Cable Size Main Terminal Cu mm2 Earth Terminal Cu mm2...

Page 16: ...Instruction Leaflet IL040016EN Effective March 2014 16 EATON www eaton com PowerXL DG1 Series VFD...

Page 17: ...Board Battery Standard RJ45 EtherNet IP BACnet IP Modbus TCP Optional Card A Optional Card B RS 485 Terminating Resistor Removable MOV Screw Motor Ground Clamp Location Grounding Strap Location Groun...

Page 18: ...Control voltage output 100 mA max 16 GND I O Signal Ground I O Ground for Reference and Control 17 AO1 Analog Output 1 Output Frequency Shows Output frequency to motor 0 60 Hz 4 mA to 20 mA 18 AO2 Ana...

Page 19: ...2 2 2 0 10V 4 20mA B0 B1 10 Vdc 4 20mA 0 10V 2 I O 1 2 VFD VFD I O 100mA 100mA I O 0 60Hz 4 20mA 0 FLA 4 20mA Modbus BACnet Modbus BACnet 3 VFD 1 VFD 3 VFD 2 VFD 1 10V 2 AI1 3 AI1 4 AI2 5 AI2 6 GND 7...

Page 20: ...Instruction Leaflet IL040016EN Effective March 2014 20 EATON www eaton com PowerXL DG1 Series VFD...

Page 21: ...kun tages i anvendelse hvis det konstateres at maskinen opfylder beskyttelseskravene i maskindirektivet 89 392 E F EMC korrekt installation Tr k styre og netledninger rumligt adskilt fra motorledning...

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Page 23: ...ring connections must be made by a UL listed and CSA certified ring lug terminal connector sized for the wire gauge being used The connector must be fixed using the crimping tool specified by the conn...

Page 24: ...Series VFD Eaton is a registered trademark All other trademarks are property of their respective owners Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2014 Eaton All Rights Rese...

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