Eaton OPTCB RS-485 User Manual Download | Manualshive

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© 2006 Eaton
All Rights Reserved
Printed in USA
Publication No. MN04008002E/CPG

February 2006

Company Information

Eaton’s electrical business is a global leader in electrical control, power distribution, and
industrial automation products and services. Through advanced product development,
world-class manufacturing methods, and global engineering services and support,
Eaton’s electrical business provides customer-driven solutions under brand names such
as Cutler-Hammer

®

, Powerware

®

, Durant

®

, Heinemann

®

, Holec

®

and MEM

®

, which

globally serve the changing needs of the industrial, utility, light commercial, residential,
and OEM markets. For more information, visit

www.EatonElectrical.com

.

Eaton Corporation is a diversified industrial manufacturer with 2004 sales of $9.8 billion.
Eaton is a global leader in fluid power systems and services for industrial, mobile and
aircraft equipment; electrical systems and components for power quality, distribution and
control; automotive engine air management systems, powertrain solutions and specialty
controls for performance, fuel economy and safety; and intelligent truck drivetrain systems
for safety and fuel economy. Eaton has 56,000 employees and sells products to customers
in more than 125 countries. For more information, visit

www.eaton.com

.

Eaton
1000 Cherrington Parkway
Moon Township, PA 15108-4312
USA
tel: 1-800-525-2000
www.Eaton

.

com

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Summary of Contents for OPTCB RS-485

Page 1: ...MN04008002E For more information visit www EatonElectrical com Siemens APOGEE FLN P1 Communication Kit User Manual February 2006 Supersedes December 2005 ...

Page 2: ......

Page 3: ...OURSE OF DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use o...

Page 4: ... 1 Specifications 1 1 CHAPTER 2 BOARD LAYOUT AND CONNECTIONS 2 1 OPTCB Communication Board 2 1 CHAPTER 3 INSTALLATION 3 1 Making the Ground Connection 3 1 Bus Terminal Resistors 3 3 Bus Biasing 3 4 LED Indications 3 5 Installing the OPTCB Communication Board 3 6 CHAPTER 4 COMMISSIONING 4 1 Fieldbus Board Parameters 4 1 Siemens FLN Communication Parameters 4 1 CHAPTER 5 SIEMENS FLN P1 PROTOCOL 5 1 ...

Page 5: ...igure 3 8 LED Indications on the Communication Board 3 5 Figure 4 1 Communication Status 4 2 List of Tables Table 1 1 Specifications 1 1 Table 2 1 OPTCB Bus Connector Signals 2 1 Table 3 1 Bias Resistor Size vs Number of Nodes 3 4 Table 3 2 Communication Board Status LED BS YELLOW 3 5 Table 3 3 Fieldbus Status LED FS GREEN 3 5 Table 3 4 Installing the OPTCB Communication Board 3 6 Table 4 1 Changi...

Page 6: ...esult in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may...

Page 7: ... be installed in slot E on the control board of the HVX9000 Specifications Table 1 1 Specifications Item Specification Communication Board Connections Interface OPTCB Pluggable connector 5 08 mm Data Transfer Method RS 485 half duplex Transfer Cable Twisted pair 1 pair and shield Electrical Isolation 500V DC Communications Siemens P1 As described in Siemens P1 Protocol Specification Baud Rate 4800...

Page 8: ...Siemens APOGEE FLN P1 Communication Kit 1 2 For more information visit www EatonElectrical com MN04008002E February 2006 ...

Page 9: ...re 2 1 OPTCB Communication Board Figure 2 1 OPTCB Communication Board Table 2 1 OPTCB Bus Connector Signals This pin 1 can be used to bypass the cable shield to the next slave Jumper X4 is the 120Ω termination resistor Set jumper X4 to ON only if the drive is the last device on the network Jumper X1 has no effect on OPTCB board Signal Connector Description NC 1 No connection VP 2 Supply voltage pl...

Page 10: ...Siemens APOGEE FLN P1 Communication Kit 2 2 For more information visit www EatonElectrical com MN04008002E February 2006 ...

Page 11: ...talled in slot E of the control board It is not necessary to detach the whole board to ground the bus cable shield Just detach the terminal block 1 Strip about 2 in 5 cm from the cables shown at the left of Figure 3 1 and cut off the gray cable shield Note Do this for both communication cables except for the last device 2 Leave no more than 1 4 in 1 cm of each cable outside the terminal block and ...

Page 12: ...d of grounding the shield is connected to ground only at the last device on the network Other devices on the network bypass the shield 1 Strip about 2 in 5 cm from the cables and cut off the gray cable shield 2 Leave no more than 1 4 in 1 cm of each cable outside the terminal block and strip the ends of both cables to about 0 2 in 0 5 cm to fit in the terminals See Figure 3 4 Note We recommend tha...

Page 13: ... Grounding the Communication Cables Bus Terminal Resistors If the OPTCB connector is the last device on the network the bus termination must be set to ON with Jumper X4 See Figure 3 6 Figure 3 6 Using Jumper X4 to Set the Bus Termination 1 2 3 4 5 X1 ON Terminated This is the last device on network Bus Connector Jumpers Interface Board Connector X4 device is connected past this device OFF Not Term...

Page 14: ...idle state RS 485 bus state should be from 0 200 to 7V or 0 200 to 7V Illegal bus state is from 0 200 to 0 200V Table 3 1 Bias Resistor Size vs Number of Nodes Failsafe Biasing in OPTCB Option Board Connect resistor biasing resistors between PIN 2 PIN 4 and PIN 3 PIN 5 See Figure 3 7 Figure 3 7 Connecting Resistor Biasing National Semiconductor www national com has a very good application note Fai...

Page 15: ...from the Adjustable Frequency Drive AFD Blinking fast once sec Option board is activated and in RUN state Option board is ready for external communication Blinking slow once 5 secs Option board is activated and in FAULT state Internal fault of option board LED is Meaning OFF Fieldbus module is waiting for parameters from the AFD No external communication ON Fieldbus module is activated Parameters ...

Page 16: ...TCB Communication Board Table 3 4 Installing the OPTCB Communication Board Procedure Illustration 1 Remove the cable cover 2 Open the cover of the control unit 3 Install the OPTCB option board in slot E on the control board of the AFD Make sure that the grounding plate shown below fits tightly in the clamp 1 2 3 4 5 X1 Grounding Plate X4 ...

Page 17: ...www EatonElectrical com 3 7 February 2006 Table 3 4 Installing the OPTCB Communication Board continued Procedure Illustration 4 Make a sufficiently wide opening for your cable by cutting the cover grid as wide as necessary 5 Close the cover of the control unit and the cable cover ...

Page 18: ...Siemens APOGEE FLN P1 Communication Kit 3 8 For more information visit www EatonElectrical com MN04008002E February 2006 ...

Page 19: ...iemens FLN Communication Parameters To commission the Siemens FLN Communication Board enter the level P4 5 1 from the Expander Board Menu 4 The board can be installed in either slot D G4 4 or slot E G4 5 It is installed in slot E from the factory Table 4 1 Changing the FLN Board Commissioning Parameter Values The SLAVE ADDRESS of every device must be set before connecting to the bus The SLAVE ADDR...

Page 20: ...tiates a communication error if communication is broken for as long as defined by the Communication Timeout Communication Timeout is disabled when given a 0 value Communication Status To see the present status of the communication board enter the Communication status page from the Monitor menu G7 5 2 See Figure 4 1 and Table 4 2 Figure 4 1 Communication Status Table 4 2 Communication Message Indic...

Page 21: ...us e g Output frequency Output current Fault code P1 Point Map Analog Input AI Point Map Table 5 1 Analog Inputs AI NPT Point Number Description Units AI 3 FREQ OUTPUT Hz AI 4 PCT OUTPUT AI 5 SPEED rpm AI 6 CURRENT A AI 7 TORQUE AI 8 POWER AI 9 DRIVE TEMP F C AI 10 DRIVE KWH kWh AI 11 DRIVE MWH MWh AI 12 RUN TIME Hours AI 13 DC BUS VOLT V AI 14 MOTOR VOLT V AI 43 DRV ACT AO 1 mA AI 45 DRV ACT AI 1...

Page 22: ...LR ADDRESS AO 2 APPLICATION AO 20 OVRD TIME Hours AO 30 CURRENT LIM AO 31 ACCEL TIME 1 Seconds AO 32 DECEL TIME 1 Seconds AO 48 CMD DRV AO1 AO 51 SPEED REF AO 52 PID SETPOINT AO 61 PID GAIN AO 62 PID I TIME Seconds AO 63 PID D TIME Seconds AO 99 ERROR STATUS NPT Point Number Description 0 1 BI 21 FWD REV Forward Reverse BI 23 STOP RUN Stop Run BI 25 DRIVE READY Not Ready Ready BI 35 INTERLOCK Yes ...

Page 23: ... 0 1 BO 18 RST KWH MWH No Reset BO 19 RST Run Time No Reset BO 22 CMD FWD REV Forward Reverse BO 24 CMD STP STRT Stop Start BO 29 DAY NIGHT Day Night BO 33 LOCK PANEL Open Lock BO 36 CMD DIN 3 Off On BO 37 CMD DIN 4 Off On BO 38 CMD DIN 5 Off On BO 39 CMD DIN 6 Off On BO 40 CMD DRV RO 1 Off On BO 41 CMD DRV RO 2 Off On BO 42 CMD DRV DO 1 Off On BO 80 CMD BYPASS Disable Enable BO 94 RESET FAULT No ...

Page 24: ...Siemens APOGEE FLN P1 Communication Kit 5 4 For more information visit www EatonElectrical com MN04008002E February 2006 ...

Page 25: ...oved Option board removed Reset 40 Device unknown Unknown option board Check the installation If installation is correct contact the nearest Eaton distributor 53 Communication bus fault The data connection between the communication bus master and the communication bus board has failed Check the installation If installation is correct contact the nearest Eaton distributor 54 Slot fault Defective op...

Page 26: ...Siemens APOGEE FLN P1 Communication Kit 6 2 For more information visit www EatonElectrical com MN04008002E February 2006 ...

Page 27: ......

Page 28: ... commercial residential and OEM markets For more information visit www EatonElectrical com Eaton Corporation is a diversified industrial manufacturer with 2004 sales of 9 8 billion Eaton is a global leader in fluid power systems and services for industrial mobile and aircraft equipment electrical systems and components for power quality distribution and control automotive engine air management sys...

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