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IB01602046E

Instruction Booklet

Page

 

16

Effective:  July  2010

2-Position Contactor Based 

Non-Automatic Transfer Switch

Section 5: Operation

5.1 General

A non-automatic transfer switch provides a power contactor to 

connect and disconnect the load to and from the Source 1 and 

Source 2 power sources (Section 3.2.1).  

5.2 Manual Operation

To manually operate:

1. Disconnect all sources of power.

2. Locate the manual lever on the left side of the contactor.

3. Locate the handle used to manually transfer the switch.

4. Attach the handle to the manual lever.

5. Rotate the lever down to go to Source 1.

6. Rotate the lever down again to go to Source 2.

Figure 17. Non-Automatic Transfer Switch Manual Operating 

Handle in Use.

7. Once the manual operation is complete and non-automatic 

(electrical) operation is desired, connect the sources of 

power.

8. Follow the testing procedure in Section 6 to ensure proper 

non-automatic (electrical) operation. 

5.3 Non-Automatic Operation (Electrically 

Operated)

A non-automatic (electrically operated) transfer switch functions 

similarly to the non-automatic (manually operated) transfer switch 

except for the addition of an electrical operating device panel on 

the door. This permits the main contacts to be opened and closed 

electrically. There is, however, no intelligence associated with 

this design. 

Electrical operation is accomplished by adding required indication 

lights and push buttons (located on the front device panel) to the 

operating mechanism of the 2-position contactor.

With the transfer switch connected to Source 1, to transfer from 

Source 1 to Source 2 turn the 2-position selector switch to 

"Source-2" position. Conversely, with the transfer switch con-

nected to Source 2, to transfer from Source 2 to Source 1 turn 

the 2-position selector switch to "Source-1" position. The 

switch's operating position and source availability can be visually 

indicated via. indication lights installed on the front device panel 

without opening the door (Figure 18).

Figure 18. Electrically operated 2-Position Selector Switch and 

Position Indication Lights Shown Mounted.

Since an intelligence circuit is not part of the non-automatic 

transfer switch design, operation of the 2-position selector switch 

mentioned above (Figure 18) is required each time an electrical 

transfer is required.

  

WARNING

DO NOT ATTEMPT TO MANUALLY OPERATE THE NON-AUTO-

MATIC TRANSFER SWITCH WITH SOURCE 1 OR SOURCE 2 AVAIL-

ABLE.

  

WARNING

HIGH VOLTAGES ARE PRESENT IN AND AROUND TRANSFER 

SWITCH EQUIPMENT. BEFORE ATTEMPTING TO MANUALLY 

TRANSFER, DISCONNECT THE LINE POWER FROM THE EQUIP-

MENT BEING SERVICED BY OPENING AND LOCKING OUT, IF POSSI-

BLE, THE NEXT HIGHEST DISCONNECT DEVICE. FAILURE TO 

FOLLOW THIS PROCEDURE COULD CAUSE SEVERE PERSONAL 

INJURY AND/OR DEATH.

ALWAYS TURN THE SOURCE 1 POWER OFF AND TURN THE 

SOURCE 2 (IF A GENERATOR) CONTROL SELECTOR SWITCH TO 

THE “OFF” POSITION BEFORE ATTEMPTING A MANUAL TRANS-

FER.

Summary of Contents for NTCEC2X20400WRU

Page 1: ...utomatic Transfer Switch Instruction Booklet Description Page Introduction 2 Receiving Handling and Storage 6 Equipment Description 7 Installation and Wiring 11 Operation 16 Testing and Problem Solvin...

Page 2: ...llation application or main tenance activity please contact an authorized Eaton sales repre sentative or the installing contractor 1 1 1 Warranty and Liability Information No warranties expressed or i...

Page 3: ...ically electrical operation Conversely if con nected to Source 2 and Source 2 power source fails non auto matic transfer switch will remain connected to the Source 2 power source When Source 1 power s...

Page 4: ...ficant amount of relevant information that pertains to a particular piece of equipment The Catalog Number Identification Table Table 2 provides the required interpretation information An example is of...

Page 5: ...nection Re Transfer Re transfer is defined as a change of the load connection from the Source 2 to the Source 1 Source 1 Source 1 is the primary source normal source normal power source or normal Sour...

Page 6: ...dy for installation Once the top packaging is removed from the shipment the enclosure door can be opened A plastic bag of documents will be found in the enclosure usually attached to the inside of the...

Page 7: ...nd disconnect the load to and from the different power sources The power contactor is mechanically and electrically interlocked to prevent the two sets of main contacts from being closed simultaneousl...

Page 8: ...hown Connected to the 480 Vac Taps 3 4 Logic Panel The logic panel provides ability to transfer from Source 1 to Source 2 when Source 2 is at sufficient voltage and frequency Conversely it also provid...

Page 9: ...ontact This feature provides 1 dry form C contact that indicates the position of the Source 1 power switching device 15F Source 2 Position Indication Contact This feature provides 1 dry form C contact...

Page 10: ...480VAC by providing a low imped ance surge path to ground while supporting rated volt age It provides LED indication 3 6 Enclosure The rugged steel non automatic transfer switch enclosure is sup plie...

Page 11: ...on requires solidly mounting the enclosed unit and connecting power cables and auxiliary pilot circuits Physi cal mounting procedures and power cable connections are cov ered in this section All other...

Page 12: ...s securing the har ness to the inside of the door Carefully remove the hinge pins then the door from the enclosure Step 2 Install the required upper and lower mounting bolt anchors and the two upper m...

Page 13: ...lectrical procedures as outlined in Section 6 to verify that the equipment is installed and operating properly Table 4 Transfer Switch Equipment Wire Sizes WARNING POWER CONDUCTORS MAY HAVE VOLTAGE PR...

Page 14: ...ormers contained in a steel case mounted in the enclosure To change the voltage from the factory default 600 Vac follow the steps detailed below Step 1 Loosen the six screws securing the cover of the...

Page 15: ...inserting a small flathead screwdriver into the square tool hole with the flat surface of the screw driver against the back wall of the hole With a little bit of force push the screwdriver in on a sli...

Page 16: ...peration is accomplished by adding required indication lights and push buttons located on the front device panel to the operating mechanism of the 2 position contactor With the transfer switch connect...

Page 17: ...ddress etc 4 Company name 5 Name and position of individual representing company 6 Basic description of situation as it exists 7 Any results of problem solving steps taken and or readings taken Sectio...

Page 18: ...HIS EQUIPMENT DISCONNECT THE LINE POWER FROM THEN LOCK OUT IF POSSIBLE THE NEXT HIGHEST DISCONNECT DEVICE FAILURE TO FOLLOW THIS PROCEDURE COULD CAUSE SEVERE PERSONAL INJURY AND OR DEATH STEP ACTION a...

Page 19: ...tic Switch 480VAC 4 Pole Cat 68C8471G13 200A AG Switch up to 240VAC 2 Pole Cat 68C8471G01 200A AG Switch up to 240VAC 3 Pole Cat 68C8471G02 200A AG Switch up to 240VAC 4 Pole Cat 68C8471G03 400A Domes...

Page 20: ...ator Supply E1 E2 E3 For 4 pole transfer switches connect the load cables TN Source 1 or utility supply NN and Source 2 or generator supply EN Refer to Figure 22 for the location of all parts discusse...

Page 21: ...oltage on load terminals Step 5 Turn 2 position selector switch to Source 1 position and verify that Source 1 ON light should turn ON Step 6 Turn the Utility Source 1 power OFF Step 7 Start the genera...

Page 22: ...For more information visit www eaton com IB01602046E Instruction Booklet Page 22 Effective July 2010 2 Position Contactor Based Non Automatic Transfer Switch Notes...

Page 23: ...IB01602046E For more information visit www eaton com Instruction Booklet Effective July 2010 Page 23 2 Position Contactor Based Non Automatic Transfer Switch Notes...

Page 24: ...ION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any spec...

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