manualshive.com logo in svg

Eaton Liquid-Cooled Drives LCX9000, User Manual

Share
Download
Eaton Liquid-Cooled Drives LCX9000 User Manual Download Page 4

 

LCX9000 Liquid-Cooled Drives User Manual

 

ii

 

For more information visit: 

 

www.EatonElectrical.com

 

MN04005001E

January 2007

 

Table of Contents

 

LIST OF FIGURES

 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

iii

 

LIST OF TABLES

 

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

v

 

SAFETY

 

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

vii

Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

vii

Hazardous High Voltage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

vii

Warnings, Cautions and Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

viii

 

CHAPTER 1 — OVERVIEW

 

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-1

Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-1

Storage and Shipping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-3

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-3

Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1-3

 

CHAPTER 2 — INSTALLATION

 

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2-1

Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Cooling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2-8

Drive Derating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2-19

Input Chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2-20

 

CHAPTER 3 — POWER WIRING

 

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3-1

Power Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3-1

Cable Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3-7

Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3-9

Grounding of Power Unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3-10

Cable Installation and the UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3-10

Cable and Motor Insulation Checks  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3-11

 

CHAPTER 4 — CONTROL WIRING AND INTERNAL CONNECTIONS

 

   . . . . . . . . . . . . . . . 

4-1

Control Board Power-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4-3

Control Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4-4

Control Terminal Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4-7

Control Unit Mounting Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4-10

Internal Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

4-13

 

CHAPTER 5 — MENU INFORMATION

 

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-1

Keypad Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-1

Indicators on the Keypad Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-1

Keypad Pushbuttons  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-3

Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-5

Further Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5-30

 

CHAPTER 6 — START-UP

 

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-1

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-1

Sequence of Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6-2

 

APPENDIX A — FAULT CODES

 

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

A-1

Load Test with Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

A-4

DC Link Test (without Motor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

A-5

 

APPENDIX B — TECHNICAL REFERENCE

 

   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

B-1

Main Circuit and Control Diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

B-1

Fan Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

B-8

Summary of Contents for Liquid-Cooled Drives LCX9000

Page 1: ...MN04005001E For more information visit www EatonElectrical com LCX9000 Liquid Cooled Drives User Manual January 2007 Supersedes September 2006...

Page 2: ......

Page 3: ...TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton Electrical Inc be responsible to the purchaser or user in contract in tort including...

Page 4: ...tructions 3 7 Installation Space 3 9 Grounding of Power Unit 3 10 Cable Installation and the UL Standards 3 10 Cable and Motor Insulation Checks 3 11 CHAPTER 4 CONTROL WIRING AND INTERNAL CONNECTIONS...

Page 5: ...Example of Input Chokes for Liquid Cooled Sizes Up to 62A 2 21 Figure 2 20 Example of Input Chokes for Liquid Cooled Sizes 87 145A and 590A 2 21 Figure 2 21 Example of Input Chokes for Liquid Cooled S...

Page 6: ...re 5 19 Disabling the Change of Multimonitoring Items 5 23 Figure 5 20 Keypad Settings Submenu 5 23 Figure 5 21 Default Page Function 5 23 Figure 5 22 Timeout Time Setting 5 24 Figure 5 23 HMI Acknowl...

Page 7: ...es CH6x 2 15 Table 2 12 Pressure Losses CH7x 2 16 Table 2 13 Flow Switch Data 2 17 Table 2 14 Maximum Temperatures of Coolant at Switching Frequency of 3 6 kHz 2 19 Table 2 15 Maximum Temperatures of...

Page 8: ...les Continued Table 5 11 System Menu Functions 5 15 Table 5 12 Counter Pages 5 26 Table 5 13 Resettable Counters 5 27 Table 5 14 Software Information Pages 5 27 Table 5 15 Applications Information Pag...

Page 9: ...n result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTI...

Page 10: ...the motor cable disconnect the motor cable from the drive WARNING The drive has a capacitive leakage current WARNING If the drive is used as a part of a machine the machine manufacturer is responsible...

Page 11: ...er the relay outputs and other I O terminals may have a dangerous control voltage present even when the Liquid Cooled drive is disconnected from mains Cautions CAUTION Always remove all cooling agent...

Page 12: ...witches may not function properly Motor and Equipment Safety CAUTION Before starting the motor check that the motor is mounted properly and ensure that the machine connected to the motor allows the mo...

Page 13: ...choke control unit mounting kit cooling fan for boards CH4 optic fiber cable set 1 5m for control unit Optic sets in different lengths also available Cutler Hammer Liquid Cooled Drives have undergone...

Page 14: ...O NO 1 Therm B4 1 AI mA isolated 2 AO mA isolated 1 ext 24V DC EXT 24V DC B5 3 RO NO B8 1 ext 24V DC EXT 24V DC 3 Pt100 B9 1 RO NO 5 DI 42 240V AC Input BB SPI Absolute Encoder Communication Cards CA...

Page 15: ...oling element Contact the factory for more information The instructions for the cooling system provided by its manufacturer must be followed Technical Data Figure 1 1 presents the block diagram of the...

Page 16: ...erated externally and connected via a cable to the drive Instead of the control keypad a PC can also be used to control the drive if connected through a similar cable 12V You can have your drive equip...

Page 17: ...232 Control I O Measurements Motor Control ASIC Gate Drivers Power Supply Charg Res Control I O Control I O Control I O Brake Chopper Brake Resistor 3 U V W 3 Mains External Choke L1 L2 L3 Motor IGBT...

Page 18: ...W LCX016A0 4 16 15 11 7 5 11 0 4 0 2 0 6 CH3 LCX022A0 4 22 20 15 11 15 0 5 0 2 0 7 CH3 LCX031A0 4 31 28 21 15 18 5 0 7 0 2 0 9 CH3 LCX038A0 4 38 35 25 18 5 22 0 8 0 2 1 0 CH3 LCX045A0 4 45 41 30 22 30...

Page 19: ...f 3 6 kHz If some other mains voltage is used apply the formula to calculate the Liquid Cooled drive output power The enclosure class for all Liquid Cooled drives is IP00 Catalog Number Drive Output P...

Page 20: ...al Output Power Thermal Ith A Rated Cont IL A Rated Cont IH A Optimum Motor at Ith 525V kW Optimum Motor at Ith 690V kW LCX170A0 5 170 155 113 110 160 7 5 0 4 7 9 CH61 LCX208A0 5 208 189 139 132 200 9...

Page 21: ...er switching frequency than the default is used Frequency reference Analog input Panel reference Resolution 0 1 10 bit accuracy 1 Resolution 0 01 Hz Field weakening point 8 320 Hz Acceleration time 1...

Page 22: ...mA 48V Relay outputs 2 programmable change over relay outputs Switching capacity 24V DC 8A 250V AC 8A 125V DC 4A Min switching load 5V 10 mA Protections Overvoltage trip limit Undervoltage trip limit...

Page 23: ...ed please contact your distributor On Page 2 2 you will find the dimensions of liquid cooled drives installed on mounting bases plates and brackets Lifting the Drive Eaton recommends use of a jib cran...

Page 24: ...roximate Dimensions in Inches mm Chassis Approximate Dimensions in Inches mm Weight in Lbs kg Width Height Depth CH3 6 30 160 16 97 431 9 69 246 66 30 CH4 7 60 193 19 41 493 10 12 257 77 35 CH5 9 69 2...

Page 25: ...ximate Dimensions in Inches mm 19 41 493 Dia 39 10 7 60 193 7 48 190 3 35 85 47 12 1 77 45 Dia 39 10 5 24 133 63 16 1 02 26 43 11 Dia 35 9 10 12 257 39 10 2 60 66 4 80 122 6 97 177 6 57 167 3 03 77 98...

Page 26: ...4 69 373 1 38 35 6 85 174 3 19 81 1 77 45 Left Side Front Right Side Top Bottom 3 94 100 Dia 51 13 2 09 53 23 23 590 25 91 658 Dia 55 14 39 10 39 10 3 15 80 Coolant Inlet Coolant Outlet x 23 07 586 63...

Page 27: ...al modules are mounted in a mounting bracket as presented in Figure 2 7 Figure 2 7 Drive Mounted Inside Mounting Bracket Table 2 2 Several Module Drive Dimensions Mounting Bracket Included Chassis App...

Page 28: ...98 25 1 77 45 4 06 103 3 94 100 20 5 34 41 874 34 25 870 36 38 924 Dia 98 25 65 16 5 8 82 224 1 20 30 5 14 76 375 59 15 23 94 608 23 58 599 1 30 33 55 14 2 56 65 4 13 105 2 56 65 1 57 40 2 95 75 3 94...

Page 29: ...Supply 12 Pulse Supply 28 39 721 1 18 30 59 15 39 10 7 87 200 9 69 246 9 69 246 7 87 200 29 29 744 46 26 1175 5 51 140 2 99 76 47 12 Dia 18 4 6 6 89 175 6 89 175 6 89 175 6 89 175 47 12 47 12 55 14 6...

Page 30: ...vides general guidelines for water quality Note 1 mg L 1 ppm Table 2 3 Drinking Water Chemical Specification Table 2 4 Drinking Water Quality Recommendations Maximum Values No aggressive water allowed...

Page 31: ...s are made on site In order to minimize the pressure drops the pipings should be made as straight as possible We further recommend mounting a regulating valve equipped with a measurement point This ma...

Page 32: ...simplified example of the cooling system as well as an example of the connections between the drives and the cooling system Figure 2 10 Example of Cooling System Eaton recommends equipping the cooling...

Page 33: ...s max liquid flow risk of cooling element erosion increases Note Unless minimum liquid flow rate is ensured air pockets may develop in the cooling elements Chassis Min Liquid Flow per Element Drive in...

Page 34: ...ed underneath the module and it is supplied externally See Page 2 18 Power Loss kW Glycol Water Ratio 100 0 80 20 60 40 40 60 20 80 0 100 1 1 16 1 04 0 95 0 87 0 81 0 76 2 2 33 2 08 1 89 1 74 1 62 1 5...

Page 35: ...re safe when the point is below the respective curve If not take adequate precautions by decreasing the room temperature and or the relative humidity or increase the cooling liquid temperature Note th...

Page 36: ...line hose For all other chassis CH3 CH4 the standard delivery includes fast connectors of type Tema series 1300 or 1900 The fast connectors are also available as an option also for CH5 CH6 CH7 Table 2...

Page 37: ...Element and Outflow Hose psi Pressure Loss Total TEMA Inflow and Outflow Hoses and Element psi 10 6 8 56 4 35 4 06 4 06 7 40 12 62 28 43 7 9 4 35 2 47 2 32 2 32 3 63 7 12 15 08 5 3 1 45 1 31 1 16 1 02...

Page 38: ...recommended that the liquid line is equipped with a shut off valve which makes the connection easier In order to prevent water from spraying in the installation room Eaton also recommends wrapping e g...

Page 39: ...n the inflow side of the system see Figure 2 10 Pay attention to the direction of flow The switch reaches the highest accuracy when it is mounted in horizontal position If mounted vertically the mecha...

Page 40: ...icient cooling for the power board capacitors and DC buses in the liquid cooled drive of chassis CH4 one additional cooling fan and a steel pallet for mounting are included in the standard delivery Th...

Page 41: ...LCXH23A0 4 42 400V 40 500V CH72 LCX730A0 4 42 400V 40 500V CH74 LCXH20A0 4 37 400V 34 500V CH74 LCXH23A0 4 37 400V 34 500V Supply Voltage 525 690V AC CH61 LCX261A0 5 45 525V 39 690V CH62 LCX502A0 5 4...

Page 42: ...Input Choke Dimensioning 6 Pulse Supply Inductances for different supply voltages A 400 480V AC B 500 690V AC See Table 2 17 Converter amperages written in bold italic require three 3 chokes of the d...

Page 43: ...d Cooled drives The two smallest sizes CH31 CH32 up to 61A have terminal block connection whereas bigger sizes use busbar connection Examples of both connections and the choke dimensions below Figure...

Page 44: ...ght in Lbs kg H1 H2 W1 W2 D1 D2 S1 S2 Dia CHK0023N6A0 7 01 178 5 51 140 9 06 230 8 27 210 4 76 121 3 23 82 35x 55 4 pcs 9x14 22 10 CHK0038N6A0 8 23 209 6 42 163 10 63 270 9 84 250 35x 55 6 pcs 9x14 33...

Page 45: ...71 145 51 dia 13 8 pcs 43x 59 11x15 9 pcs 253 115 CHK0650N6A0 17 68 449 19 53 496 19 57 497 7 87 200 15 75 400 6 50 165 9 61 244 8 11 206 5 71 145 51 dia 13 8 pcs 43x 59 11x15 9 pcs 286 130 CHK0750N6A...

Page 46: ...rs U V W and X Y and Z such that terminals U and X V and Y as well as W and Z form pairs of which one is an input and the other an output Furthermore terminals U V and W must all be used as either inp...

Page 47: ...ectly to the drive Table 3 5 shows the minimum sizes of the Cu cables and the corresponding aR fuse sizes If the motor temperature protection of the drive see the application manual is used as an over...

Page 48: ...erminal Cable Size Max Number of Cables Bolt Size Main Terminal mm2 Max Ground Terminal mm2 CH3 LCX016A0 4 16 3x2 5 2 5 50 1 10 LCX022A0 4 22 3x4 4 50 1 10 LCX031A0 4 31 3x6 6 50 1 10 LCX038A0 4 LCX04...

Page 49: ...CH74 which has nine input terminals Units with 12 pulse supply 12 pulse supply can be used with drives of sizes CH72 and CH74 The number of input terminals for both is six If 12 pulse supply is used...

Page 50: ...nsider local regulations and the IEC EN standards Chassis Catalog Number Ith Mains and Motor Cable Cu mm2 Terminal Cable Size Max Number of Cables Bolt Size Main Terminal mm2 Max Ground Terminal mm2 C...

Page 51: ...90 400 1 CH61 LCX300A0 4 300 170M5813 DIN2 170M5063 2TN 80 170M5213 2TN 110 690 700 1 LCX385A0 4 385 170M5813 DIN2 170M5063 2TN 80 170M5213 2TN 110 690 700 1 CH72 LCX460A0 4 460 170M6814 DIN3 170M6064...

Page 52: ...5 170M3819 DIN1 170M3069 1xTN 80 170M3219 1xTN 110 690 400 2 LCX416A0 5 416 170M6812 DIN3 170M6062 3TN 80 170M6212 3TN 110 690 800 1 LCX416A0 5 416 170M3819 DIN1 170M3069 1xTN 80 170M3219 1xTN 110 690...

Page 53: ...es 4 If cable insulation checks are needed see Page 3 11 5 Connect the cables For chassis CH5 and greater an external flexible cable connection block must be used at both mains and motor ends if stiff...

Page 54: ...high pressure in the line hose equipping the liquid line with a shut off valve is recommended which makes the connection easier In order to prevent water from spraying in the installation room we als...

Page 55: ...are given in the table below No space is required to the left and right of the drive Figure 3 2 Installation Space A B Distance to the cable connection block Additional space must be reserved for fer...

Page 56: ...otor cables to the common PE of the cabinet cabinet system For grounding of the drive itself use the grounding terminal on the drive mounting plate see Figure 3 3 Figure 3 3 Grounding Terminal on Moun...

Page 57: ...at least 1 2M 2 Mains cable insulation checks Disconnect the mains cable from terminals L1 L2 and L3 of the drive and from the mains Measure the insulation resistance of the mains cable between each p...

Page 58: ...LCX9000 Liquid Cooled Drives User Manual 3 12 For more information visit www EatonElectrical com MN04005001E January 2007...

Page 59: ...lled into a mounting box It contains the control board and additional boards see Figures 4 1 and 4 2 connected to the five slot connectors A to E of the control board The control unit and the ASIC of...

Page 60: ...wo basic boards the general wiring diagram and the control signal descriptions The I O boards mounted at the factory are indicated in the catalog number The control board can be powered externally 24V...

Page 61: ...ault the control unit is powered using the terminal X10 on the power board However if an external supply is used to power up the control unit a load resistor must be connected to terminal X10 on the p...

Page 62: ...e Power Board CORRECT Terminal J2 Lower Control Connections The basic control connections for boards A9 and A2 are shown in Table 4 1 on Page 4 7 The signal descriptions are presented in the applicati...

Page 63: ...5 14 13 12 11 10 9 8 24V GND x x 24V GND 0 4 20 mA RC 500 U 48V I 50 mA Input Reference Voltage Input Reference Current Indicates Connections for Inverted Signals Control Voltage Output Basic I O Boar...

Page 64: ...ctions are isolated from the mains potential and the GND terminals are permanently connected to ground See Figure 4 9 The digital inputs are galvanically isolated from the I O ground The relay outputs...

Page 65: ...bus 7 GND I O ground Ground for reference and controls 8 DIN1 Digital input 1 Ri min 5k 18 30V 1 9 DIN2 Digital input 2 10 DIN3 Digital input 3 11 CMA Digital input common A for DIN1 DIN2 and DIN3 Mus...

Page 66: ...s active when the switch is closed Negative logic 0V is the active signal the input is active when the switch is closed Requires setting of jumper X3 to position CMA CMB isolated from ground Jumper Se...

Page 67: ...10V AI1 Mode Voltage Input 0 10V Differential AI1 Mode Voltage Input 10 10V A B C D Jumper Block X6 AO1 Mode AI1 Mode 0 20mA Current Output A B C D A B C D AO1 Mode Voltage Output 0 10V Factory Defau...

Page 68: ...control unit of the LCX9000 Liquid Cooled drive is mounted into a metal box which then can be placed inside the enclosure The keypad can be used to control the drive The keypad is connected to the co...

Page 69: ...place on the control unit remove the keypad 2 Connect the male end of the keypad cable to the D connector of the control unit Use RS 232 cable included in the delivery 3 Run the cable over the top of...

Page 70: ...ry 2007 Table 4 2 Installing the Control Unit Mounting Box Continued 5 Mount the control unit mounting box in the front left corner of the enclosure using two screws Note Do not install the mounting b...

Page 71: ...efore removed you will have to re establish the connections between 1 the Power Unit ASIC and the Driver Board s on the one hand and 2 the Power Unit ASIC and the Optical Cable Adapter Board on the ot...

Page 72: ...to UL on driver board X6 DC terminal VH Connect to VH on driver board X29 Flow supervision input VL Connect to VL on driver board X26 Star Coupler terminal for drives greater than CH61 WH Connect to...

Page 73: ...supervision input VL Connect to VL on Phase V W driver board X26 Star Coupler terminal for drives greater than CH61 WH Connect to WH on Phase V W driver board X10 24V to control board WL Connect to WL...

Page 74: ...hase V driver board X29 Flow supervision input VL Connect to VL on Phase V driver board X26 Star Coupler terminal for drives greater than CH61 WH Connect to WH on Phase W driver board WL Connect to WL...

Page 75: ...at both ends Remove the protective cover to reveal the D connector on the power unit Connect one end of the communication cable to the D connector of the power unit and the other end to the control u...

Page 76: ...be protected with a diode Terminal Description Terminal Description Optical Terminals on Optical Cable Adapter Board Other Terminals on Adapter Board H1 Gate control enable X1 Control board connectio...

Page 77: ...indicators for the control place I O term Keypad BusComm There are also three Status Indicator LEDs green green red see Page 5 3 The control information i e the menu number description of the menu or...

Page 78: ...ing Blinks when the stop command has been given but the frequency is still ramping down Indicates the direction of motor rotation STOP Indicates that the drive is not running READY Lights up when AC p...

Page 79: ...5 2 Keypad Pushbuttons Indicator Description Lights up with the AC power connected to the drive Simultaneously the drive status indicator READY is lit up Lights up when the drive is running Blinks whe...

Page 80: ...ections fault history reset 2 3 seconds Browser Button Up Browse the main menu and the pages of different submenus Edit values Browser Button Down Browse the main menu and the pages of different subme...

Page 81: ...can navigate in the main menu with the Browser buttons up and down The desired submenu can be entered from the main menu with the menu buttons When there still are pages to enter under the currently d...

Page 82: ...rameters P1 P3 Language English Change value Browse System Menu S1 S9 Output Frequency 13 95 Hz Monitor V1 V15 No editing 11 Output phase T1 T7 Fault history H1 H3 Operation days 17 11 Output phase T1...

Page 83: ...ion M1 is visible on the first line of the display Figure 5 5 shows how to browse through the monitored values The monitored signals carry the indication V and they are listed in Table 5 6 The values...

Page 84: ...me in handy when a relatively greater or smaller value than that on the display is desired Confirm the change with the ENTER button The value will not change unless the ENTER button is pressed Pressin...

Page 85: ...dure in Figure 5 6 Figure 5 6 Parameter Value Change Procedure Keypad Control Menu M3 In the Keypad Control Menu you can choose the control place edit the frequency reference and change the direction...

Page 86: ...ce The changes will take place immediately This reference value will not however influence the rotation speed of the motor unless the keypad has been selected as the source of reference Note The maxim...

Page 87: ...functions will not work If you are in some other menu than menu M3 and try to start the motor by pressing the START button when the keypad is not selected as the active control place you will get an...

Page 88: ...e user or the service person in determining the cause of the fault Fault Type Symbol Meaning A Alarm This type of fault is a sign of an unusual operating condition It does not cause the drive to stop...

Page 89: ...the drive can store a maximum of 30 faults in order of appearance The number of faults currently in the fault history is shown on the value line of the main page H1 H The order of the faults is indica...

Page 90: ...first line of the keypad display The controls associated with the general use of the drive such as application selection customized parameter sets or information about the hardware and software are l...

Page 91: ...ad set 1 Store set 2 Load set 2 Load factory defaults S6 3 2 Load to keypad All parameters S6 3 3 Load from keypad All parameters All but motor parameters Application parameters P6 3 4 Parameter backu...

Page 92: ...rs T6 8 2 1 MWh counter kWh T6 8 2 2 Clear MWh counter T6 8 2 3 Operating days counter T6 8 2 4 Operating hours counter hh mm ss T6 8 2 5 Clear operating hour counter S6 8 3 Software information S6 8...

Page 93: ...the desired application on the Application selection page S6 2 To enter the page press Menu Button Right on the first page of the System menu To change the application press Menu Button Right once mo...

Page 94: ...ized parameter sets all parameters included in the application On the Parameter Sets page S6 3 1 press Menu Button Right to enter the edit mode The text LoadFactDef begins to flash and you can confirm...

Page 95: ...the parameters of the presently used application Every time a parameter is changed the keypad backup is automatically updated When applications are changed you will be asked if you wish the parameters...

Page 96: ...Set1 the number of the deviations is displayed together with symbol P for example P1 P5 five deviating values By pressing Menu Button Right once more you can enter pages where you can see both the act...

Page 97: ...ber between 1 and 65535 Note You can also set the password by digits In the edit mode push Menu Button Right again and another zero appears on the display Set ones first To set the tens press Menu But...

Page 98: ...the drive If active the Start Up Wizard prompts the operator for the language and application of his her choice plus for the values of parameters common to all applications as well as for a set of ap...

Page 99: ...Submenu Default Page P6 6 1 Here you can set the location page to which the display automatically moves when the Timeout Time see below has expired or the power is switched on to the keypad If the de...

Page 100: ...y pressing Menu Button Right Set the desired timeout time and confirm it with the ENTER button You can return to the previous menu at any time by pressing Menu Button Left Figure 5 22 Timeout Time Set...

Page 101: ...f parameters 6 7 3 and 6 7 4 200 and 5 must not be changed If the drive has been connected to the PC via a modem and there is a delay in transferring messages the value of parameter 6 7 3 must be set...

Page 102: ...fective after the next start up System info In the System info submenu S6 8 you can find drive related hardware and software information Total Counters The Total counters menu S6 8 1 contains informat...

Page 103: ...ounter Example When you want to reset the operation counters see Figure 5 24 Figure 5 24 Counter Reset Software S6 8 3 The Software information page includes information on the following drive softwar...

Page 104: ...are applications loaded into the drive Locate the desired application with the Browser buttons and then enter the Information pages with Menu Button Right Use the Browser buttons to see the different...

Page 105: ...r 4 For more information on expander board related parameters see below Figure 5 26 Expander Board Information Menus Debug Menu S6 8 7 This menu is meant for advanced users and application designers C...

Page 106: ...application related functions See the application manual for more information Code Parameter Min Max Default Cust Selections P7 1 1 1 AI1 mode 1 5 3 1 0 to 20 mA 2 4 to 20 mA 3 0 to 10V 4 2 to 10V 5 1...

Page 107: ...is not running The control I O terminals are isolated from the mains potential However the relay outputs and other I O terminals may have a dangerous control voltage present even when the drive is dis...

Page 108: ...s of digital input groups are connected to 24V or ground of the I O terminal or the external supply 3 Check liquid cooling connections and system operation Open the shut off valves Check the quality a...

Page 109: ...change the frequency reference with the Browser buttons Check in Monitoring Menu M1 that the value of Output Frequency changes according to the change of frequency reference Press the STOP button on t...

Page 110: ...LCX9000 Liquid Cooled Drives User Manual 6 4 For more information visit www EatonElectrical com MN04005001E January 2007...

Page 111: ...eded the limits defined in Table 1 4 too short a deceleration time high overvoltage spikes in supply Set the deceleration time longer Add a brake chopper or brake resistor 3 Ground Fault Current measu...

Page 112: ...s over 158 F 70 C Overtemperature warning is issued when the heatsink temperature exceeds 149 F 65 C Circuit board temperature is over 185 F 85 C Overtemperature warning is issued when the board tempe...

Page 113: ...No fault time data record 38 Device added same type option board or drive added drive of same power rating or same type of board added Reset Note No fault time data record 39 Device removed option bo...

Page 114: ...age V1 4 9 Load the motor to nominal value if possible and repeat the current measurement Follow the Unit Temperature value on page V1 9 Fault Code Fault Possible Cause Solution 45 Device added differ...

Page 115: ...ge up to the trip limit Fault F2 see Table A 1 should occur at 911V DC 400 500V units and at 1200V DC 525 690V units Do not increase the voltage over the trip limit 5 Bring the power supply voltage ba...

Page 116: ...LCX9000 Liquid Cooled Drives User Manual A 6 For more information visit www EatonElectrical com MN04005001E January 2007...

Page 117: ...C Measurements Power Board Fan Connector X17 DC DC Term B Term B Term A DC J3 J2 Brk Pow B B R R X3 X4 X5 X2 X6 X1 X1 X1 X6 Slot E X5 Slot D X7 9 X4 Slot C X3 Slot B X2 Slot A Fiber Adapter Board 37 7...

Page 118: ...oard Option Board Control Panel Control Board External 24V 2 37 H1 H7 L1 L2 L3 Power Board X1 X2 X3 W T3 V T2 U T1 X4 X5 X6 X11 X1 X6 X13 K2 X7 X8 X9 K1 K3 Rectifier Board J1 X7 X12 U3 U2 U1 K1 K2 K3...

Page 119: ...10 K2 X11 K3 X12 DC Module Right Side 5 DC L8 X12 X1 X5 Term U1 U_Hi U_Lo I_U1 Term V1 V_Hi V_Lo I_V1 5 500 VB00526 690 VB00524 Measurement Board 1 Term W1 W_Hi W_Lo I_W1 5 W T3 V T2 U T1 PE Control B...

Page 120: ...X30 Module 2 SPP Module 2 SPF1 Internal Fans X11 X12 X15 X6 X16 X2 X8 X3 X2 X1 X9 K1 X10 K2 X11 K3 X12 PE 4 4 4 DC U T1 DC 2 2 500 VB00530 690 VB00528 500 VB00529 690 VB00527 Measurement Board 3 Meas...

Page 121: ...ard Control Unit DC DC Driver U X6 5 RECT X13 Driver V X2 Driver W X6 Driver U H15 Driver U H16 Driver V H2 Driver W H16 Driver V H4 Driver W H15 Module 2 Internal Fans DC K1 K2 X10 X9 X1 X2 X3 X41 X4...

Page 122: ...iver X13 5 RECT X13 Driver X14 Driver X15 Driver H4 Driver H5 Driver H6 Driver H9 Driver H7 Driver H8 24V for Internal Fans DC To Other Phase Modules K1 K2 X10 X9 X1 X2 X3 X4 500 VB00459 690 VB00460 R...

Page 123: ...nel X1 9 X7 X2 Slot A X3 Slot B X4 Slot C X5 Slot D X6 Slot E X1 37 X1 VB00228 X2 H1 H7 24V GND X3 Ext 24V 2 1 H1 H7 7 2 X10 24V X1 24V WL H13 WH H12 X5 VL H1 VH H10 X4 X11 X15 21 22 23 25 26 X9 VB004...

Page 124: ...B 14 Fan Support R 23 5 8 Dia 43 11 Dia 17 4 2 28 98 736 98 25 87 22 87 22 41 10 5 2 95 75 1 46 37 27 56 700 30 12 765 29 45 748 01 3 01 3 49 12 5 Typ 2 72 69 75 19 75 19 30 47 774 18 4 5 51 13 51 13...

Page 125: ...LCX9000 Liquid Cooled Drives User Manual MN04005001E For more information visit www EatonElectrical com B 9 January 2007...

Page 126: ...LCX9000 Liquid Cooled Drives User Manual B 10 For more information visit www EatonElectrical com MN04005001E January 2007...

Page 127: ......

Page 128: ...Powerware Durant Heinemann Holec and MEM which globally serve the changing needs of the industrial utility light commercial residential and OEM markets For more information visit www EatonElectrical c...

Reviews:

No comments

Brands by name

Popular brands

Load more brands