background image

- Page 25 -

I.B. 8926-1

recessed in the handle may be extended and padlocked
with from one to three padlocks.  See Figure 34.

With the door open and the disconnect device OFF, the
operating handle is mechanically interlocked to prevent
inadvertently being pushed ON.  To defeat this interlock,
the bar on the top of the mechanism should be pushed
in slightly, allowing the handle to move upward to the
ON position.  WARNING: IF FULLY INSERTED, THE
POWER AND CONTROL CIRCUITS WILL BE
 ENER-
GIZED.  
Padlocking to prevent this handle movement
may be accomplished by the same method as described
above.

Separate control sources of power must also be dis-
connected.  If control power is used during main-
tenance, take steps to prevent feedback of a hazard-
ous voltage through a control transformer.  Be alert
to power factor correction capacitors that may be
charged.  Discharge them before working on any
 part
of the associated power circuit.

Cleaning.  Soot, smoke, or stained areas (other than
inside arc chutes), or other unusual deposits, should be
investigated and the source determined before cleaning
is undertaken.  Vacuum or wipe clean all exposed sur-
faces of the control component and the inside of its en-
closure.  Equipment may be blown clean with com-
pressed air that is dry and free from oil. (Be alert to built-
in oilers in factory compressed air lines!) If air blowing
techniques are used, remove arc covers from contac-
tors and seal openings to control circuit contacts that
are present.  It is essential that the foreign debris be
removed from the control center, not merely rearranged.
Control equipment should be clean and dry.  Remove
dust and dirt inside and outside the cabinet without us-
ing liquid cleaner.  Remove foreign material from the out-
side top and inside bottom of the enclosure, including
hardware and debris, so that future examination will re-
veal any parts that have fallen off or dropped onto the
equipment.  If there are liquids spread inside, determine
the source and correct by sealing conduit, adding space
heaters, or other action as applicable.

Mechanical checks.  Tighten all electrical connections.
Look for signs of overheated joints, charred insulation,
discolored terminals, etc.  Mechanically clean to a bright
finish (don’t use emery paper) or replace those termina-
tions that have become discolored.  Determine the cause
of the loose joint and correct.  Be particularly careful with
aluminum wire connections.  Aluminum wire is best ter-
minated with a crimp type lug that is attached to the con-
trol component.  When screw type lugs (marked CU/AL)
are used with aluminum wire, joint should be checked
for tightness every 200 operations of the device.

Wires and cables should be examined to eliminate any
chafing against metal edges caused by vibration, that
could progress to an insulation failure.  Any temporary
wiring should be removed, or permanently secured and
diagrams marked accordingly.

The intended movement of mechanical parts, such as
the armature and contacts of electromechanical contac-

tors, and mechanical interlocks should be checked for
freedom of motion and functional operation.

Wrap-up.  Check all indicating lamps, mechanical flags,
doors, latches, and similar auxiliaries and repair, if re-
quired.

Log changes and observations into record book before
returning equipment into service.  Do not remove any
labels or nameplates.  Restore any that are damaged.

SLIDER OPERATOR MECHANISM- (6-inch Units)
(See Figure 35)
The following features are found on 6-inch units with cir-
cuit breaker operators.

A. Door Interlock

The operator mechanism is factory adjusted and nor-

mally does not need field adjustment.  The door in-
terlock mechanism engages a hook that is mounted
to the welded bracket.  This allows the unit door to
open when the operator handle is in the “off” (right)
position.  With the handle in the “on” (left) position,
the door is interlocked and should not open.  If the
door hook and the mechanism do not engage prop-
erly, the positioning of the door hook on the bracket
may need adjustment.  The door hook can be ad-
justed left or right by loosening the screw (see pho-
tograph).  After adjustment, tighten screw to 201b./
in. [2.2 N-m].  See Figure 38 insert.

B. Defeater Screw

Turning the defeater screw clockwise allows you to
open the unit door (access to the panel mounted
components) with the operator handle (padlocked
or not) in the “on” (left) position.

C. Padlocking (See Figures 36, 37 & 38)

The operator handle can be padlocked in the “off”
position with up to three 3/8" [1 9.5 mm](Max.) shank
padlocks.

To provide for padlocking the circuit breaker opera-
tor in the “on” position, drill the appropriate size hole
through the drill point located on the operator mecha-
nism.

D. Unit Interlock

The unit interlock is provided to assure that the unit
circuit breaker is:
-Open before the stab clips can contact the vertical
bus.
-Open before the stab clips can be disengaged from
the vertical bus.

The unit interlock and bracket does not need field
adjustment.  The interlock bracket will be adjusted
to almost touch the side of the unit interlock rod when
the operator is in the “on” position.

Summary of Contents for Freedom 2100

Page 1: ...allation and Maintenance Manual This electrical control equipment is designed to be in stalled operated and maintained by adequately trained workmen These instructions do not cover ll details vari ati...

Page 2: ...p cable entry At the bottom of each section a door 18 provides ready access to the bottom horizontal wireway 19 and neu tral bus if provided The bottom of each section is com pletely open to provide u...

Page 3: ...m of three padlocks is provided on each handle The device panel 6 is mounted on the drawout unit It will accommodate up to six pilot devices The overload reset button 20 is mounted on the unit door Fi...

Page 4: ...that the control center has been mishandled or shipped on its back or side remove the drawout units and make a complete inspection of the internal structure bus bars insulators and unit compo nents fo...

Page 5: ...out and or tagged out of service Where it is not feasi ble to de energize the system the following precau tions should be taken A Persons working near exposed parts that are or may be energized shoul...

Page 6: ...leveling each section and bolting the frames together if they are separated If necessary secure the MCC to walls or other supporting surfaces Do not depend on wooden plugs driven into holes in masonry...

Page 7: ...ith the MCC attached to one end of shipping section Refer to Figure 4 This method provides the most convenient access to the bolts and eliminates the need to remove the horizon tal bus barriers in tha...

Page 8: ...the MCC the kit is shipped with four bolts per phase an appropri ate quantities of related hardware For a single bus bar per phase the hardware is used as shown in Figure 6 for either 16 or 20 deep e...

Page 9: ...Where the MCC is supplied in a Type 3R enclosure for an outdoor application apply roof splice caps at each shipping block junction to maintain the enclosure integrity Fig 9 Quadruple Bar Splice Kits...

Page 10: ...Control Center set up for splice to Freedom Unitrol of F10 Unitrol Fig 11 Splice Plates Attached to Freedom 2100 Horizontal bus and Ground Bus at Top Fig 12 Horizontal bus Splice Freedom unitrol On Le...

Page 11: ...change the wire or lugs accordingly If crimp lugs are used crimp with the tools recommended by the manufacturer Use care in stripping insulation to avoid nicking or ring ing the metal All field wirin...

Page 12: ...and from these unit blocks along with load wiring through Size 3 to master terminal blocks located at the top o bottom of the structure See Figure 16 Master terminal blocks can be either fixed or draw...

Page 13: ...eneral rule allow the disconnect means and overcurrent protection to be located in the MCC pro vided the feeder taps from the transformer are sufficiently short and other requirements are met MAIN DIS...

Page 14: ...line connections sufficiently and tighten the lugs correctly Each incoming line compartment is equipped with a two piece spreader bar located about nine inches from the conduit entry Use this spreade...

Page 15: ...Bimetallic ambient compensated operated Trip free mechanism Electrically isolated NO NC contacts pull RESET button to test Overload trip indication Single phase protection UL listed CSA certified and...

Page 16: ...ter clockwise one setting at a time until the breaker trips in starting and then adjust upward one setting position This will insure that the circuit will open instantly on any current above the moto...

Page 17: ...the motor nameplate FLA full load amps B Tighten the heater pack mounting screws securely per r e c o m m e n d e d torque values listed below Heater Pack Numbers Recommended Torque H2001B thru H2017B...

Page 18: ...5 45 6 H2020 45 7 51 2 56 7 62 1 H2021 62 2 69 7 77 1 84 6 H2022 84 7 94 9 105 115 H2023 106 118 131 144 H2024 A B C D MAXIMUM RATINGS NEMA SIZE AMPERES SIZE AMPERS 0 18 1 27 F 32 Use 75 C copper con...

Page 19: ...47 H2008B A B C D FLA rating marked on heater pack multiplied by a transfomation ratio For motor FLA values not listed turn the dial clockwise for higher or counterclockwise for lower ratings Magnetic...

Page 20: ...s prior to energizing 9 Manually exercise all switches circuit breakers and other operating mechanisms to make certain that they are properly aligned and operate freely 10 Test any ground fault protec...

Page 21: ...allation unscrew prior to unit withdrawal Pull apart terminal blocks in the vertical wireway must be disengaged see Figure 27 and page 10 and wiring from the unit to other units to master terminal blo...

Page 22: ...When the unit is withdrawn free of the linkage a spring automatically moves the shutter to its closed po sition See Figure 31 and Figure 4 With the control unit removed the shutter should com pletely...

Page 23: ...lank door 2 Position the new unit door over the open space to ensure the hinges and latches are aligned If the spaces differ the hinges and latches on the struc ture must be re located to match the un...

Page 24: ...trical equipment refer to the applicable drawings covering the specific motor control center MCC and any other related inter connection drawings Follow any instructions which may be given for each dev...

Page 25: ...est ter minated with a crimp type lug that is attached to the con trol component When screw type lugs marked CU AL are used with aluminum wire joint should be checked for tightness every 200 operation...

Page 26: ...Page 26 I B 8926 1...

Page 27: ...as follows A Place a 020 inch feeler gauge between the arma ture and magnet with the armature held tightly against the magnet B Check continually in each phase i e determine if circuit from terminal t...

Page 28: ...ig 39 Normal Service Wear Fig 40 End of Service Life ABNORMAL WEAR CONDITIONS Contact Appearance Cause Curling and Separation Curling is usually a result of service that produces very high heat of Cor...

Page 29: ...pen the switch or if visual inspection after opening indicates deterioration beyond normal wear and tear such as overheating contact blade or jaw pitting insulation breakage or charring the switch mus...

Page 30: ...to service Before returning the controller to service checks must be made for the tightness of elec trical connections and for the absence of short circuits grounds and leakage All equipment enclosur...

Page 31: ...rsing F204 F206 F207 Full Voltage Reversing F214 F216 F217 Reduced Voltage Autotransformer Type F604 F606 F607 Reduced Voltage Part Winding Type F704 F706 F707 Reduced Voltage Closed Transition Star D...

Page 32: ...Page 32 I B 8926 1 Part 11 PLAN VIEWS...

Page 33: ...Page 33 I B 8926 1...

Page 34: ...s Size 5 non reversing and reversing vacuum I L 16999 Size 6 non reversing and reversing vacuum I L 17088 Metering IQ Data Plus TD 17195 Circuit Breakers Series C F frame I L 29ClOl Series C J frame I...

Reviews: