Eaton EVT-300 Service Manual Download Page 1

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VORAD

Collision Warning System

Service Manual

VORAD Collision Warning System

VOSM0030

October 2007

More time on the road

EVT-300

Summary of Contents for EVT-300

Page 1: ...VORAD CollisionWarningSystem Service Manual VORAD Collision Warning System VOSM0030 October 2007 More time on the road EVT 300 ...

Page 2: ...ry before removing or installing electronic parts When disassembling various assemblies lay all parts on a clean bench in the same sequence as removed to sim plify and reduce the possibility of losing parts Use of other than recommended tools parts and instruc tions listed in this manual may place the safety of the ser vice technician or vehicle driver in jeopardy The location of some components m...

Page 3: ...Sensor Removal 7 Side Sensor Installation 8 Antenna Assembly 9 Antenna Assembly Removal 10 Antenna Assembly Installation 11 Driver Display Unit 13 Driver Display Unit Removal 14 Driver Display Unit Installation 15 Central Processing Unit 17 Central Processing Unit Removal 19 Central Processing Unit Installation 21 Antenna Assembly Alignment 23 Vertical Alignment 25 Horizontal Alignment Azimuth 27 ...

Page 4: ... and other patents pending 1997 Eaton VORAD Technologies all rights reserved This device is sold under waiver of Canada and FCC Industry rules Any interference that may be caused should be reported to your local FCC Feild Office or to the Federal Communications Commission Field Operations Bureau 445 12th Street SW Room 734 Mail Stop 1500 Washington D C 20554 0001 FCC ID I3LEVT300 CANADA 2035102915...

Page 5: ...r This number is used for manufacturing use Serial Number The CPU serial number is the sequential identification number of the VORAD unit Have the CPU serial number available when calling for service assistance Service Part Number This number is located below the Manufacturing Part Number and serial numbers It is a reference number that is used for replacement by Eaton EVT 300 Eaton VORAD Series N...

Page 6: ...3 Service Procedure Side Sensor Display Special Instructions Procedure may vary by OEM Use care not to overtighten acorn nuts Required Tools Basic Hand Tools Torque Wrench Side Sensor Display ...

Page 7: ... 4 lock washers from the Side Sensor Dis play 2 Remove the Side Sensor Display from the mounting bracket 3 Disconnect the VORAD Harness from the Side Sensor Display Side Sensor Display Wrench Acorn Nut 1 Remove Side Sensor Display Acorn Nuts Side Sensor Display 2 Remove Side Sensor Side Sensor Display VORAD Harness 3 Disconnect Harness ...

Page 8: ...ide Sensor Display with the view from the driver s seat 4 Torque the two 2 acorn nuts to 5 7 lbs in 5 8 N m Final Check Make sure the acorn nuts are properly tightened Make sure the VORAD Harness is connected and locked Side Sensor Display VORAD Harness 1 Reconnect Harness to Side Sensor Display Side Sensor Display Wrench Acorn Nut 2 Install Side Sensor Display on Mounting Bracket Side Sensor Disp...

Page 9: ...6 Service Procedure Service Procedure Side Sensor Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Torque Wrench Side Sensor ...

Page 10: ...ove the four 4 mounting capscrews that secure the Side Sensor to the mounting bracket 3 Remove the Side Sensor from the bracket Side Sensor VORAD Harness 1 Disconnect Harness from Side Sensor Side Sensor Wrench Mounting Bolt 2 Remove Side Sensor Mounting Side Sensor 3 Remove Side Sensor from Bracket ...

Page 11: ...ote Specific torque values vary according to OEM cap screw usage 3 Reconnect the VORAD Side Sensor Harness to the Side Sensor Final Check Make sure the mounting capscrews are properly tightened Make sure the VORAD Harness is connected and locked Side Sensor 1 Install Side Sensor on Bracket Side Sensor VORAD Harness 2 Install Mounting Bolts and Tighten Side Sensor Wrench Mounting Bolt 3 Reconnect H...

Page 12: ...9 Service Procedure Antenna Assembly Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Torque Wrench Antenna ...

Page 13: ... Antenna Assembly fairing if applicable 3 Remove the four 4 mounting capscrews 4 Remove the Antenna Assembly from the vehicle bumper or the Antenna Assembly mounting plate VORAD Harness Antenna 1 Disconnect Harness from Antenna Antenna Fairing 2 Remove Antenna Fairing Mounting Bolts Wrench 3 Remove Antenna Mounting Bolts Antenna 4 Remove Antenna ...

Page 14: ...ew usage 3 Reconnect the Antenna Harness with dielectric grease on the connection 4 Perform the Antenna Assembly Alignment Procedure see page 34 5 Torque the Antenna adjusting screws to 24 26 lbs in 2 7 2 9 N m 6 Install the Antenna fairing Final Check Make sure the mounting capscrews are properly tightened Make sure the Antenna Alignment is correct Make sure the Antenna Harness is connected and l...

Page 15: ...t Antenna Harness Mounting Bolts Wrench Antenna 2 Install Mounting Bolts 1 Install Antenna Assembly on Bracket 4 Perform Antenna Align ment Procedure on pg 34 Antenna Fairing Wrench 5 Tighten Antenna Adusting Screws 6 Reinstall Antenna Fairing Antenna Assembly Installation ...

Page 16: ...13 Service Procedure Driver Display Unit Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Volum e Warn ing Level Range Driver Display Unit ...

Page 17: ...move screws from the dashboard or the mounting bracket 3 Clean the surface area where the Driver Display Unit was installed Use an alcohol based cleaner Vol um e Wa rnin g Lev el Ran ge Driver Display Unit VORAD Harness 1 Disconnect Harness from Driver Display Unit Volum e Wa rning Level Range Driver Display Unit Pry Bar 2 Pry or Unscrew Driver Display Unit from Mounting Surface 3 Cleaning Mountin...

Page 18: ...it bracket will be installed Use an alcohol based cleaner 3 Remove the backing from the adhesive tape on the mounting bracket provided screws can also be used Attach the Driver Display Unit mounting bracket to the desired spot on the dashboard 4 Remove the backing from the adhesive tape on the Driver Driver Display Unit and attach to the mounting bracket provided screws can also be used 5 Reconnec...

Page 19: ...r Display Unit 2 Clean Mounting Surface 1 Position Driver Dis play Unit on Dash 4 Install Driver Display Unit to Mounting Bracket Vo lum e Warnin g Le ve l Ra ng e Driver Display Unit Volum e Wa rning Level Range Driver Display Unit VORAD Harness 5 Reconnect Harness to Driver Display Unit Driver Display Unit Installation ...

Page 20: ...17 Service Procedure Central Processing Unit Special Instructions Procedure may vary by OEM Required Tools Basic Hand Tools Torque Wrench Central Processing Unit Ground Strap 32 Way Connector ...

Page 21: ...18 Service Procedure Service Procedure ...

Page 22: ...ing Unit 2 Note the orientation of the Central Processing Unit as indicated by the arrow located on the Central Processing Unit 3 Disconnect the negative battery cable 4 Disconnect the VORAD Harness 32 way connector from the Central Processing Unit 5 Disconnect the Central Processing Unit ground strap 6 Remove the four 4 mounting capscrews 7 Remove the Central Processing Unit ...

Page 23: ...sing Unit 32 Way Connector Battery 2 Disconnect32 Way Connector 1 Disconnect Negative Battery Cable Central Processing Unit Ground Strap Central Processing Unit Wrench 5 Remove Central Processing Unit Central Processing Unit 4 Remove Mounting Screws Central Processing Unit Removal ...

Page 24: ...ing to OEM cap screw usage 3 Reconnect the Central Processing unit ground strap to the Central Processing Unit 4 Reconnect the VORAD Harness 32 way connector to the Central Processing Unit 5 Reconnect the negative battery cable 6 Perform Setup and Configuration as necessary Final Check Make sure the Central Processing Unit orientation is correct Make sure the mounting screws are tightened properly...

Page 25: ... Strap Central Processing Unit Wrench Central Processing Unit Arrow 1 Note Orientation Arrow 4 Reconnect 32 Way Connector Central Processing Unit 32 Way Connector Battery 5 Reconnect Negative Battery Cable 2 Install Mounting Bolts 6 Setup and Configure as Necessary Central Processing Unit Installation ...

Page 26: ...of adjusting the vertical and horizontal axis Slots in the mount ing brackets allow for these adjustments NOTE The truck must be parked on a level surface If not then leveling compensations must be made to ensure a proper alignment Required Tools Basic Hand Tools Digital Level 5 32 4 mm Allen Wrench 6 2 m Straight Edge Antenna ...

Page 27: ...24 Service Procedure Service Procedure ...

Page 28: ...hin mounting bracket slots 2 Push the Antenna Assembly back to the end of its travel within the mounting bracket slots and partially tighten the bottom two side screws between the bracket and the Antenna Assembly to secure it in position but not so tight as to prevent additional positioning 3 Hold the antenna alignment tool or digital level against the face of the Antenna Assembly Note Do not plac...

Page 29: ... Loosen Screws with Allen Wrench 2 Push Antenna Assembly Back Antenna 3 Hold Level Against Antenna Assembly 4 Move Assembly to Proper Adjustment 5 Torque Screws to Secure Antenna Assembly Antenna 89 0 89 0 Antenna Assembly Vertical Alignment ...

Page 30: ...the face of the straight edge 4 Adjust the Antenna Assembly if necessary left or right until the two measurement points are equal within 6 mm Determine from the measure ment which side of the Antenna Assembly needs to be adjusted For example if the right side of the Antenna Assembly needs to come forward to make the measurement to the reference point on each side of the straight edge equal loosen ...

Page 31: ...ge Across Antenna Assembly 3 4 Adjust Until Reference Points are Equal 5 Torque Screws to Secure Antenna Assembly Reference Points A B Measure Between Straight Edge and Vehicle Reference Points Measure Antenna 6 Repeat Until Adjustment Within Specs Antenna Assembly Horizontal Alignment ...

Page 32: ...er trusted partners providing the best products and services in the industry ensuring more time on the road 20 07 Eaton Corporation All rights reserved Printed in US A Copyright Eaton and Dana Corporation 2007 EATON AND DANA CORPORA TION hereby grants its customer s vendor s or distributor s permission to freely copy reproduce and or distribute this document inprintedformat Itmaybecopiedonlyinits ...

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