background image

Effective 8/2006

Page 9

I.L. 66A7534H04

2.2    Low-Energy Trip Actuator

The mechanical force required to initiate the tripping action
of the circuit breaker is provided by a special low-energy
Trip Actuator. This device is located behind the molded
platform on which the Digitrip units are supported. 

(See

Figure 1.2)

 The Trip Actuator contains a permanent magnet

assembly, moving and stationary core assemblies, a
spring, and a coil. Nominal coil resistance is 25 ohms and
the black lead is positive. The circuit breaker mechanism
automatically resets the Trip Actuator each time the circuit
breaker opens.

When the Trip Actuator is reset by the operating mecha-
nism, the moving core assembly is held in readiness
against the force of the compressed spring by the perma-
nent magnet. When a tripping action is initiated, the low-
energy Trip Actuator coil receives a tripping pulse from the
Digitrip trip unit. This pulse overcomes the holding effect of
the permanent magnet, and the moving core is released to
upset the trip latch of the circuit breaker mechanism.

2.3   Ground Fault  Protection

2.3.1   General

When employing a ground fault scheme, the distribution
system characteristics 

(i.e. system grounding, number of

sources, number and location of ground points, etc.) 

must

be considered along with the manner and location in which
the circuit breaker is applied to the system. These ele-
ments are discussed in Sections 2.3.2 

through 2.3.4.

The Digitrip uses two modes of sensing to detect ground
fault currents: residual and zero sequence 

(See Table 2.1)

.

The breaker’s secondary contact inputs B-6, B-7, that
were shown in Figure 1.6, are used to configure the
breaker cell positions for the two schemes. Having no
jumper from B-6 to B-7 programs the unit for a residual
ground fault scheme, while installing a jumper from B-6 to
B-7 programs the unit for zero sequence configuration. If
present, this jumper resides on the stationary side of the
switchgear assembly. The proper current sensor input is
required on the external sensor input terminals B-4, B-5 of
the breaker secondary contacts.

Figure 2.1  Zero Sequence Current Transformer

2.3.2  Zero Sequence Sensing

Zero Sequence Sensing, also referred to as vectorial
summation, is applicable to mains, feeders, and special
schemes involving zone protection. An optional CH Type-V
Zero Sequence current transformer 

(See Figure 2.1)

, having

taps for 100A and 200A ratings is available for this
application. The torroidal sensor has a 4.8” I.D. (12.192cm)
with a 7.6” O.D. (19.304cm). Its style number
69C3016G01. 

(See Figure 2.3 and Appendix C)

2.3.3  Residual Sensing

Residual is the standard operating mode of ground fault
sensing.  This mode utilizes one current sensor on each
phase conductor 

(See Figure 2.2)

. If the system neutral is

grounded, but no phase to neutral loads are used, the
Digitrip includes all of the components necessary for
ground fault protection. This mode of sensing vectorily
sums the outputs of the three or four individual CH Type-V
current sensors. Residual ground fault sensing features
are adaptable to main and feeder breaker applications.

Ground (Earth) 

Fault 

Sensing Method 

Breaker Secondary 

Contacts Req’d 

 

Figure 

Ref 

Digitrip GF 

Sensing 

Element Used 

Residual 

No Jumper 

2.2 

element R5 

Zero Sequence 

Jumper B6 to B7 

2.3 

element R4 

 

Table 2.1  Digitrip Sensing Modes

Summary of Contents for Digitrip 520V

Page 1: ...ime Setting 15 4 6 Instantaneous Current Setting 15 4 7 Ground Fault Current Setting 16 4 8 Ground Fault Time Delay Setting 16 4 9 INCOM 520MCV 16 4 9 1 Breaker Interface Module BIM 16 4 9 2 Remote Ma...

Page 2: ...questions or need additional information or instructions concerning the operation or installation of this device please contact your local representative or the Cutler Hammer Customer Support Center 1...

Page 3: ...rnal control power to operate their protection systems They operate from current signal levels derived through the CH Type V current sensors Status LED will also blink at a faster rate if the Digitrip...

Page 4: ...SECURE THE PLUG AND THE TRIP UNIT TO THE CIRCUIT BREAKER See Figure 1 3 CLOSE THE RATING PLUG DOOR CAUTION THE M4 SCREW SHOULD BE TIGHTENED ONLY UNTIL IT IS SNUG BECAUSE THERE IS NO STOP DO NOT USE A...

Page 5: ...sensors are installed external to the circuit breaker over the main circuit conductors by means of bushings equipped with a ground shield The current sensor rating defines the breaker rating In i e 12...

Page 6: ...Effective 8 2006 Page 6 I L 66A7534H04 Figure 1 5 Secondary Block A Connections Figure 1 6 Secondary Block B Connections...

Page 7: ...d setting The ground fault alarm relay is energized when the ground current continuously exceeds the ground fault pickup setting for a time in excess of a 0 1 second delay The alarm relay will reset a...

Page 8: ...ible cause of this would be the lack or loss of auxilary power during the trip event Figure 1 8 Wiring Diagram for 520MCV with Ground Alarm Power Supply Module This message could also indicate that th...

Page 9: ...secondary contact inputs B 6 B 7 that were shown in Figure 1 6 are used to configure the breaker cell positions for the two schemes Having no jumper from B 6 to B 7 programs the unit for a residual gr...

Page 10: ...K1 9 CSA1 A 4 A 19 CSA2 A 5 CSB1 A 20 CSB2 A 6 CSC1 A 21 CSC2 X1 X2 B 5 B 4 R 1 R 1 CAUTION IF THE PHASE CONNECTIONSARE INCORRECT A NUISANCE TRIP MAY OCCUR ALWAYS OBSERVE THE POLARITY MARKINGS ON THE...

Page 11: ...55 19 1 1200 1250A 3 42 5 35 1 55 19 1 1250 1600A 2000A 3 42 3 42 5 35 5 35 1 55 1 55 20 21 1 1600 1 2000 3 06 1 17 4 67 7 25 2 29 2 93 1 87 1 21 0 47 0 61 0 56 0 31 0 09 Rdc Ohms 15 RATIO WIRE GAUGE...

Page 12: ...Interlocking function on the Digitrip has combined the logic interlocking of Short Delay and Ground Fault A zone out signal is sent whenever the ground fault pick up is exceeded or when the short dela...

Page 13: ...Circuit Battery 3V FET Trip See Section 1 2 Trip LEDs Rating Plug Integrated Processor Custom Designed TA Unit Status LED See Section 3 2 See Section 7 0 See Section 2 3 See Section 3 3 Zone Interlock...

Page 14: ...n The nominal current pickup value is 110 of the setting NOTE Ir is also the basis for the Short Delay Current Setting see Section 4 4 Figure 4 1 Long Delay Current Settings 4 3 Long Delay Time Settin...

Page 15: ...x settings are in the range from 2 to 10 x In the rating plug value and the other two settings are M1 x In and Off The value that M1 has depends upon the plug rating of the circuit breaker and is spec...

Page 16: ...heI2 t response reverts to the FLAT response NOTE Also see Section 3 3 Zone Interlocking M1 value is specified on rating plug Setting Inst x n I 6 Available Settings 2 3 4 6 8 10 M1 OFF In Multiples o...

Page 17: ...es are daisy chained interconnect shielding but do not ground the connection 100 ohm 1 2 watt carbon terminating resistor required at last breaker See T D 17 513 See Section 4 9 for programming INCOM...

Page 18: ...itrip trip unit and the mechanical trip assembly of the circuit breaker The testing can determine the accuracy of the desired trip settings by performing Long Delay Short Delay and Ground Fault functi...

Page 19: ...eries are located on a separate board in the test kit and serve to power up the Digitrip trip unit Battery status LED s A and B function to represent sufficient voltage from both the single lithium ce...

Page 20: ...e to each primary phase current is correct The secondary injection current source is able to deliver up to 5x 1 ampere is 1 per unit into the breaker s secondary contacts This can produce a 300 overlo...

Page 21: ...contacts Hook up a circuit breaker Aux Switch to the MS 2 tester s Contacts terminals to stop the clock and the source of current TEST 2 Continue ramping up current and the circuit breaker should trip...

Page 22: ...ED should flash Test Procedure TEST 1 Turn power switch ON and ramp up current slowly looking for the Digitrip s Unit Status LED to flash consistently at one second intervals This power up should occu...

Page 23: ...d The main body of the battery is the positive side CAUTION EXERCISE CARE WHEN REPLACING THE BATTERY TO ENSURE THAT THE CORRECT POLARITIESARE OBSERVED POLARITY MARKINGS ARE SHOWN ON THE RATING PLUG WH...

Page 24: ...ES NOT MATCH THE SENSOR RATING CAN PRODUCE SERIOUS MISCOORDINATION AND OR FAILURE OF THE PROTECTION SYSTEM 7 0 FRAME RATINGS SENSOR RATINGS AND RATING PLUGS The frame rating of a circuit breaker is th...

Page 25: ...Shop Order Reference PER UNIT MULTIPLIERS Rating Plug Amperes In Ir Continuous Ampere Rating LDS x In Trip Function Per Unit Setting Multi Ampere Equivalent Setting Time Delay Inst In Long Delay In Se...

Page 26: ...TION RECORD Circuit No Address Breaker Shop Order Reference Settings Reference Trip Function Orig 0 Rev 1 Rev 2 Rev 3 Instantaneous Long Delay Setting Long Delay Time Short Setting Short Time Ground F...

Page 27: ...M Ground Fault Test Record should be retained by those in charge of the building s electrical installation in order to be available to the authority having jurisdiction Test Date Circuit Breaker Numbe...

Page 28: ...aint signal to the feeder trip unit the feeder will send a restraint interlocking signal to Z1 Main and feeder trip units will begin to time out and in the event that the branch breaker does not clear...

Page 29: ...power conductors DO NOT GROUND EARTH any Zone Interlock Wiring A2 The maximum distance between two farthest breakers on different zones from the ZO downstream to ZI upstream terminals is 250 feet 76m...

Page 30: ...ce battery LED does not come on when battery check button is pressed Trip unit is malfunctioning Replace trip unit There actually is a ground fault Find location of the fault CH Type V current sensors...

Page 31: ...y or permanently adding Aux Power and then depress Reset pushbutton to fully clear trip buffer See also Note in Section 5 3 2 2 Light load Check breaker ordering information Refer to Sections 1 6 and...

Page 32: ...12 FEET 3 66 METERS OF 14 AWG WIRE NOTE SEE DETAIL ON RIGHT FOR DRAWOUT CIRCUIT BREAKER INFORMATION H R 1 H X1 R 1 X1 R 1 H X1 DETAIL PARTIAL FOR DRAWOUT BREAKER R 1 WIRE LENGTH MAXIMUM FOR DRAWOUT GE...

Page 33: ...ODBUS uses a 4 pin connector which consist of signals A B COMmon and SHielD Three Baud rates of 1200 9600 or 19200 are selectable via programming switch for the MODBUS network The INCOM Baud rate is f...

Page 34: ...ectri cal Inc selling policies or other contractual agreement be tween Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FO...

Reviews: