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EATON Diesel Plus

O & M Manual IM05805019K

Diesel Engine Fire Pump Controller

Effective June 2011

EATON CORPORATION

 www.ceaton.com

7

Low Fuel -

 This red LED will be illuminated when the 

controller receives a signal from the fuel level switch 
indicating there is low fuel. (Terminals 11 and 38)

Low Suction Pressure/Low Foam Level -

 This red LED will 

illuminate when a low suction pressure signal has been 
received. A low suction pressure switch can be added to the 
controller as option P7. (Terminals 11 and 37)

Low Oil Pressure -

 This red LED will be illuminated when the 

controller receives a signal from the engine indicating there 
is low oil pressure. (Terminal 4)

Engine Overspeed -

 This red LED will be illuminated when the 

controller receives a signal from the engine indicating there 
is an engine overspeed condition. (Terminal 3)

High Engine Temperature -

 This red LED will be illuminated 

when the controller receives a signal from the engine 
indicating there is high engine temperature. (Terminal 5)

3.2.2 Pushbuttons

Data | Print -

 The data, print button allows the user to enter a 

multi-task menu where they can initiate the download of the 
message history, system diagnostics, system configuration 
to an external USB drive, upload custom messages, and an 
additional language. If the optional printer (X1) is included 
with the controller, the user will be able to initiate a print 
cycle through this menu list.

Lamp Test -

 The lamp test button allows the user to test all of 

the LED’s on the operator panel. Pressing and holding this 
button will illuminate each LED on the operator panel in 
successive steps.

Reset | Save/Exit -

 The reset/save/exit button serves two 

functions. Pressing the reset button will reset most alarms 
that are present on the controller at that time. If the alarm 
condition still exits it will alarm again. When the user is in the 
programming mode, pressing the save/exit button will save 
all of the user adjusted values and make the recent changes 
active.

 -

 The up arrow is used to navigate the main display as well 

as the menu systems.

 -

 The down arrow is used to navigate the main display as 

well as the menu systems.

 | Ack. -

 The enter and acknowledge button serves two 

functions. When navigating the main display, the enter button 
will allow the user to enter/exit the message history, 
statistics, and diagnostics. When in the menu system, the 
enter button will allow the user to change the programmed 
set points, and navigate to the next menu item.

Menu -

 Pressing the menu will allow the user access to the 

programming mode of the controller. When in the 
programming mode, the menu button will serve as a back 
button in most cases to return to the previous menu heading.

3.3 Display Board Access Area

The display board is housed in a protective case that is 
mounted on the inside of the controller door. Access to 
communication ports and terminals is possible when the 
controller door is open.

NOTE

To allow for uniform identification, the frame of reference when 
discussing the access area is with the panel door open and the user facing 
the back of the Diesel Plus controller.

Located on the bottom of the chassis is the optional USB port, 
the optional Ethernet port, the I/O board communication and 
power cables. The optional RS232 and RS-485 ports are located 
on the right hand side of the chassis.

The display contrast adjustments can be made via the open 
potentiometer dial in the back of the chassis.

3.4 Power I/O Board

The I/O Board is used for connecting all alarm input and output 
signals. Optional relay expansion boards may also be 
connected to the I/O board.

Refer to the Field Connection diagram mounted on the inside of 
the controller door for all connection points specific to the 
controller.

3.5 Engine Board

The Diesel Engine Board houses terminals 1 through 12 and 301 
and 302 used to connect to the engine control panel, as well as 
the incoming AC Power terminals (L, N, G).

Also located on the engine board, are the Crank relays (8CR and 
9CR), the Fuel Stop relay (7CR), the DC breaker switches (CB1 
and CB2) and main AC power switch. 

3.6 External Pushbuttons

3.6.1 Stop

The stop pushbutton will initiate the stopping sequence of the 
fire pump engine only if no starting conditions are present. 
Pressing the stop button will not change the mode the panel 
was in when the button was pressed.

4. OPERATION

4.1 General

This section specifically describes the operation and functional 
use of the Diesel Plus controller. The practical use of and 
operation within each category will be discussed. In this 
section, it is assumed that prior sections of this manual were 
reviewed and that the operator has a basic understanding of 
the hardware.

 

 

 

Summary of Contents for Diesel Plus 4A55737H01

Page 1: ...Powering Business Worldwide EATON Diesel Plus Diesel Engine Fire Pump Controller O M Manual IM05805019K Effective June 2011...

Page 2: ...2 Control Input Descriptions 9 4 3 3 Loss of DC Power 9 4 3 4 Speed Switch Malfunction 9 4 3 5 Engine Starter Coil Failure 9 4 3 6 Audible Alarm Silencing 9 4 3 7 Power Failure Alarm 10 4 4 Output Re...

Page 3: ...utual FM Canadian Standards Association CSA New York Department of Buildings NYSB and meet CE and U B C C B C Seismic approval requirements 2 INSTALLATION AND EL ECTRICAL CONNECTIONS 2 1 Mounting Care...

Page 4: ...y electronic and will protect itself by shutting down during a short circuit condition The maximum current draw that the chargers will draw when operating at 100 charging rate is 12 Volt System 24 Vol...

Page 5: ...ttery charger cycle with NiCad batteries set DIP switches 3 and 6 to the ON position and all other DIP switches to the OFF position 3 1 7 Forced Charging There is provision for the battery chargers to...

Page 6: ...ng a start signal from special starting equipment This is a normally closed contact that is required to be opened to start A factory installed jumper wire must be removed to use these contacts Termina...

Page 7: ...ter button will allow the user to enter exit the message history statistics and diagnostics When in the menu system the enter button will allow the user to change the programmed set points and navigat...

Page 8: ...g the cranking sequence Once the engine is running the controller will stop all further cranking STOP Modes The Stop Mode is programmable for Auto Shutdown On or Off see Appendix C Note that the engin...

Page 9: ...er is factory installed The jumper must be removed in order to utilize this optional input Pump Start Terminal 36 When this input is in the Connected state the Diesel Plus controller will initiate an...

Page 10: ...er Fail To Start After 6 cranking attempts three attempts per battery the Fail To Start annunciator will illuminate Attention to the diesel and its associated equipment is required immediately High En...

Page 11: ...l initiate a start sequence Pressure Stop Point The value programmed determines the pressure the system must reach before the controller will automatically stop the fire pump motor via the running per...

Page 12: ...sed on either of two separate conditions the stop pressure point or when the engine has started to run If the RPT is programmed to start at the Stop Pressure the timer will start timing once the syste...

Page 13: ...en Timer A timer can be programmed to delay the time before the alarm becomes active Default value is 0 seconds Range is 0 500 seconds The timer will reset if the input is removed before the time has...

Page 14: ...r to Appendix L for common messages and their meaning Refer to Section 7 to save the message history to a USB storage device or to view the message history on the optional embedded webpage 6 2 Statist...

Page 15: ...r on press the Data Print button The first selection is Save to USB Press the Ack Alarm button and the controller will save the information to the USB storage device There will be five 5 files saved t...

Page 16: ...t is as follows MMDDYYHHMM Month Day Year Hour Minute If any value entered between 1 and 9 needs to be lead by a 0 For example January 1 2009 8 15AM needs to be entered as 0101090815 NOTE All cells ne...

Page 17: ...aton com 17 APPENDIX A MAIN MENU TREE MENU PASSWORD LANGUAGE REGIONAL SETTINGS PRESSURE SETTINGS TIMER VALUES CUSTOM INPUT OUTPUT SYSTEM CONFIG MENU MAIN MENU PASSWORD ACK ACK SELECT LANGUAGE ACK GO T...

Page 18: ...p Controller 18 EATON CORPORATION www eaton com APPENDIX B REGIONAL SETTINGS MENU TREE REGIONAL SETTINGS CHANGE DATE CHANGE TIME ACK ACK SET MONTH ACK SET HOUR ACK SET DAY SET YEAR SET DAY OF WEEK ACK...

Page 19: ...NEXT MENU ITEM ACK LOW PRESSURE ALARM ACK SET LOW PRESSURE ALARM ACK MENU HOURLY PRESSURE RECORDING ACK SET HOURLY PRESSURE RECORDING ACK MENU HIGH PRESSURE ALARM ACK SET HIGH PRESSURE ALARM ACK MENU...

Page 20: ...IOD TIMER ACK SET RPT START MODE ACK SET DAY SET TIME SET TEST INTERVAL ACK ACK ACK ACK NEXT MENU ITEM NEXT MENU ITEM MENU MENU NEXT MENU ITEM SEQUENTIAL START TIMER ACK SET SEQUENTIAL START TIMER ACK...

Page 21: ...roller Effective June 2011 EATON CORPORATION www ceaton com 21 APPENDIX E CUSTOM INPUT OUTPUT MENU TREE CUSTOM INPUT OUTPUT CUSTOM INPUTS CUSTOM OUTPUTS ACK ACK GO TO APPENDIX E a ACK GO TO APPENDIX E...

Page 22: ...ER A C K M EN U C O M M O N ALAR M R ELAY A C K SET C O M M O N ALAR M R ELAY A C K M EN U LIN K TO R ELAY A C K SET LIN K TO R ELAY A C K N EXT M EN U ITEM M EN U LIN K TO LIG H T A C K SET LIN K TO...

Page 23: ...MENU TREE CUSTOM OUTPUTS SELECT RELAY SELECT ALARM TYPE ACK MENU MENU NEXT MENU ITEM AUDIBLE ALARM ACK SET AUDIBLE ALARM ACK MENU FAIL SAFE ACK SET FAIL SAFE ACK MENU DELAY TIMER ACK SET DELAY TIMER N...

Page 24: ...5805019K EATON Diesel Plus Effective June 2011 Diesel Engine Fire Pump Controller 24 EATON CORPORATION www eaton com APPENDIX E c CUSTOM LIGHTS MENU TREE CUSTOM LIGHTS SELECT LIGHT SELECT TYPE ACK MEN...

Page 25: ...iesel Engine Fire Pump Controller Effective June 2011 EATON CORPORATION www ceaton com 25 APPENDIX F MAIN MENU PASSWORD MENU TREE MENU MAIN MENU PASSWORD SELECT PASSWORD ACK ACK SELECT BUTTON 1 SELECT...

Page 26: ...Controller 26 EATON CORPORATION www eaton com APPENDIX G CUSTOM MESSAGE LOAD ACTIVATION DATA SELECT CUSTOM MESSAGES SELECT LOAD ACK ACK CUSTOM MESSAGES WILL BE UPLOADED DATA SELECT CUSTOM MESSAGES ACK...

Page 27: ...ler Effective June 2011 EATON CORPORATION www ceaton com 27 APPENDIX K For control wiring use 14 AWG wire for all electrical connections except battery connections For battery connection terminals 6 7...

Page 28: ...Test Fail An Engine Test has been initiated however an engine start has not occurred Fail to Start An Engine start has been initiated however the controller has failed to receive an engine run signal...

Page 29: ...is 0 seconds automatic start will be delayed by the number of seconds programmed 9 2 Manual Start Test Turn the mode selector switch to the Manual position Press the Crank 1 pushbutton The Engine wil...

Page 30: ...ekly Exerciser preprogram the controller to initiate the test at a time suitable to the user Turn the mode selector switch to the AUTO position At the programmed time and date the drain valve solenoid...

Page 31: ...ser of this equipment is the contract between the purchaser and EATON NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISI...

Page 32: ...rporation All Rights Reserved Printed in Canada Publication No IM05805019K June 2011 Eaton Corporation 10725 25th Street NE 124 Calgary Alberta Canada T3N 0A4 Phone 1 403 717 2000 Fax 1 403 717 0567 e...

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