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January 2006 

Page 1 of 14 

01-50604-01 

 

Replacing the PanelMate Power Pro 1785 Series, PanelMate ePro 

7585x-8 and 7685x-8 Series Backlight Assembly 

Introduction 

The Backlight Replacement Kit provides a replacement backlight for the PanelMate Power Pro 1785 
Series, the PanelMate ePro 7585x-8 Series, and the PanelMate ePro 7685x-8 PS Series (all models) 
units. Although the figures provided are for touchscreen models, disassembly for keypad models is 
similar. For bulb replacement in keypad units, follow the same procedures as for touchscreen units. 

Contents 

• 

Backlight 

• 

Disposable Grounding Wrist Strap  

Caution

:  Electrostatic Discharge (ESD) can damage static-sensitive electronic components. You 

should perform these procedures only at an ESD workstation. If an ESD workstation is not 
available, you can provide some protection by wearing an anti-static wrist strap and 
attaching it to a metal part of the system chassis. 

Warning

This procedure requires electrical and mechanical skill and should be attempted 
only by qualified technicians.

 

Required Tools 

• 

Phillips screwdriver—size P0 and P1. Magnetic would be helpful. 

• 

Nut Driver or socket size ¼” 

Instructions for Replacing the Backlight in a 1785 Series unit 

1.  Disconnect the power source cable and any other cables from the PanelMate unit. If a high speed 

interface module is attached, remove the module. 

2.  Remove the cover from the electronics module by unscrewing the screws holding the cover on. 

3.  Remove the circuit board by removing the standoffs, and the screws holding the circuit board to the 

display plate assembly. 

4.  Disconnect the backlight cable from the inverter. If necessary, you may have to remove the inverter 

by removing the screws connecting the inverter to the display plate. 

Note

:  In newer models, a standoff had been placed next to the backlight cable connector to prevent 

it from disconnecting from the inverter. The inverter has to be removed in order to disconnect 
the backlight cable. 

5.  Remove the standoffs on the display plate to release it from the front panel. 

6.  Remove the display module from the display plate by unscrewing the screws at the corners, and 

pulling the backlight cable through the cutout in the display plate. 

7.  Remove the video cable from the display module. 

Summary of Contents for Cutler-Hammer PanelMate Power Pro 1785...

Page 1: ...technicians Required Tools Phillips screwdriver size P0 and P1 Magnetic would be helpful Nut Driver or socket size Instructions for Replacing the Backlight in a 1785 Series unit 1 Disconnect the powe...

Page 2: ...by keeping the light perfectly straight Cleaning Clean off any fingerprints or dirt that may have gotten on the inner display surface or the backside of the front panel 10 Reattach the video cable to...

Page 3: ...lding the CPU circuit board the connector plate with USB and serial expansion connectors and the blank slot protector See Figure 3 Figure 3 Memory Board CPU Circuit Board Touchscreen Controller Card R...

Page 4: ...n cable from the connector See Figure 4 Fan Connector Display Cable Most Wires Away From Fan Touchscreen Wire Bundle Red Wire Towards Fan Figure 4 8 Remove the CPU circuit board by grasping it and pul...

Page 5: ...you may find it more convenient to remove the wires and set the motherboard aside Take care not to damage the motherboard during the rest of this procedure Power Wires Motherboard Figure 5 11 Unscrew...

Page 6: ...klight cable from the connector on the left side of the inverter board See Figure 7 The inverter power cable can be removed if desired but this is not required Note In newer models a standoff had been...

Page 7: ...y it aside Front Panel Display Display Plate Figure 8 18 Remove the four corner screws of the display See Figure 9 As you remove the display from the display plate be careful to disconnect the video c...

Page 8: ...fragile Do not bend the backlight but replace it by keeping the light perfectly straight Cleaning Clean off any fingerprints or dirt that may have gotten on the inner display surface or the backside o...

Page 9: ...n the extreme right See Figure 5 34 Reinstall the CPU circuit board into the slot closest to the display panel making sure that it is fully seated 35 Reattach the black display cable to the CPU circui...

Page 10: ...ate unit 2 Remove the chassis cover from the electronics module by unscrewing the five screws at the back of the unit and the single screw on the connector side of the unit See Figure 13 Screws Figure...

Page 11: ...racket will need to be unscrewed before the power supply can be removed from the CPU circuit board 5 Rotate the unit back 90 Remove the power supply from the board and remove the screws from the CPU c...

Page 12: ...verter board require a small Phillips head screwdriver See Figure 18 Standoffs Backlight Cable Screws Front panel Touchscreen cable Figure 18 8 Gently pull the touchscreen cable through the opening in...

Page 13: ...gure 20 shows the backlight removed Backlight Cartridge Screw Screw Video Connector Display Module Backlight Cable Figure 20 12 Gently and carefully place the new backlight cartridge into the display...

Page 14: ...er cable and the touchscreen cable to the CPU circuit board See Figure 17 Caution If the display cable is not aligned correctly on the pins the display and CPU can be damaged beyond repair during powe...

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