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DRAFT - 26 March 2015

DRAFT - 26 March 2015

SM45-55-SAD Rev 3

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5   Installation

There are two particular aspects of safety that must be considered when installing the MTL4500 or MTL5500 
modules and these are:

  •  Functional safety
  •  Intrinsic safety

Reference must be made to the relevant sections within the instruction manual for MTL4500 range (INM4500) 
or MTL5500 range (INM5500) which contain basic guides for the installation of the interface equipment to meet 
the requirements of intrinsic safety. In many countries there are specific codes of practice, together with industry 
guidelines, which must also be adhered to.

Provided that these installation requirements are followed then there are no additional factors to meet the needs 
of applying the products for functional safety use.

To guard against the effects of dust and water the modules should be mounted in an enclosure providing at 
least IP54 protection degree, or the location of mounting should provide equivalent protection such as inside an 
equipment cabinet.

In applications using MTL4500 range, where the environment has a high humidity, the mounting backplanes 
should be specified to include conformal coating.

6   Maintenance

To follow the guidelines pertaining to operation and maintenance of intrinsically safe equipment in a hazardous 
area, yearly periodic audits of the installation are required by the various codes of practice.

In addition, proof-testing of the loop operation to conform with functional safety requirements should be carried 
out at the intervals determined by safety case assessment.

Proof testing must be carried out according to the application requirements, but it is recommended that this be 
carried out at least once every three years.

Refer to Appendix B (Clause 7.2) for the proof testing procedure of the MTL4500 or MTL5500 modules.

Note that specific requirements may also be laid down in the E/E/PE operational maintenance procedure for the 
complete installation.

If an MTL4500 or MTL5500 module is found to be faulty during commissioning or during the normal lifetime of 
the product then such failures should be reported to the local MTL office. When appropriate, a Customer Incident 
Report (CIR) will be notified to enable the return of the unit to the factory for analysis. If the unit is within the 
warranty period then a replacement unit will be sent.

Consideration should be made of the normal lifetime for a device of this type which would be in the region of ten 
years.

Summary of Contents for Crouse-hinds series

Page 1: ...NT These products are for use as elements within a Safety System conforming to the requirements of IEC61508 2010 or IEC61511 1 2016 and enable a Safety Integrity Level of up to SIL3 to be achieved for...

Page 2: ...4 4 Assessment of functional safety 5 4 1 Hardware safety integrity 5 4 2 Systematic safety integrity 7 4 3 SIL capability 7 4 4 EMC 7 4 5 Environmental 7 5 Installation 8 6 Maintenance 8 7 Appendice...

Page 3: ...his manual These modules are members of the MTL4500 and MTL5500 range of products 1 2 Variant Description Functionally the MTL4500 and MTL5500 range of modules are the same but differ in the following...

Page 4: ...be suitable for the process and have been assessed and verified for use in functional safety applications as well as its certification for hazardous area mounting 3 Selection of Product and Implicatio...

Page 5: ...s below 20 C are to be avoided to ensure required performance 4 Assessment of Functional Safety 4 1 Hardware Safety Integrity The hardware assessment shows that MTLx52x solenoid alarm drivers have a h...

Page 6: ...re modes shown above can then be defined as Failure mode Category Output stuck ON Dangerous undetected du Output stuck OFF no output Safe undetected su Output uncertain OK or OFF Safe undetected su Co...

Page 7: ...used in SIL 1 safety functions in a simplex architecture Note Independent of hardware architecture and systematic capability considerations the hardware probability of failure for the entire safety f...

Page 8: ...o include conformal coating 6 Maintenance To follow the guidelines pertaining to operation and maintenance of intrinsically safe equipment in a hazardous area yearly periodic audits of the installatio...

Page 9: ...on A IEC 61326 3 1 2008 Electrical equipment for measurement control and laboratory use EMC requirements Part 3 1 Immunity requirements for equipment performing or intended to perform safety related f...

Page 10: ...t in the target system when it is secured that the terminals are disconnected from the system and available for test Alternatively for the backplane mounted MTL4521 modules use a separate backplane fo...

Page 11: ...etween 22 2 and 24 volts 5 Switch off the power to the module 6 Connect an ammeter between the output terminals of the module observing polarity 7 Close the Control switch or apply the 24V source for...

Page 12: ...0V 2 3 Output voltage on state 21 4 to 24V 5 Output current off state 0mA 6 7 Output current on state 48mA and 76mA Separately Powered Modules Date ______ ______ __________ Supply voltage Vs ________...

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Page 16: ...aton com INDIA MTL India No 36 Nehru Street Off Old Mahabalipuram Road Sholinganallur Chennai 600 119 India Tel 91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail mtlindiasales eaton com ITALY MTL...

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