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DRAFT - 26 March 2015

SM45-55-SAD Rev 3

3

2

1 INTRODUCTION

  

1.1 

Application and function

The MTL452x and MTL552x are isolator modules which enable a device located in the hazardous area to be 
controlled from the safe area. Some models are simply loop-powered while others have additional input logic 
signals to enable power to be supplied to the output. The output current available to the hazardous area is 
limited to comply with the requirements of the process explosion hazard. They are also designed and assessed 
according to IEC 61508 for use in safety instrumented systems up to SIL2 or in loop-powered variant up to 
SIL3 when the required function is to 

de-energise

 the output.

When used in a safety instrumented function where the required operation is to 

energise

 the output on 

demand then a SIL1 rating is achieved for all module types, without hardware redundancy.
The modules can drive a certified intrinsically safe low-power load, such as a solenoid valve or a non-energy-
storing simple apparatus such as an LED lamp.
There are no configuration switches or operator controls to be set on the modules - they perform a fixed 
function related to the model selected. Use of the phase-reversal link on the MTL5524 is not recommended in 
functional safety applications and has not been considered in this manual.
These modules are members of the MTL4500 and MTL5500 range of products.

 

1.2  

Variant Description

Functionally the MTL4500 and MTL5500 range of modules are the same but differ in the following way:

- the MTL4500 modules are designed for backplane mounted applications
- the MTL5500 modules are designed for DIN-rail mounting.

In both models the hazardous area field-wiring connections (terminals 1-3, and 4-6) are made through the 

removable blue connectors on the top of the modules, but the safe area and power connections for the MTL

45

2x 

modules are made through the connector on the base, while the MTL

55

2x uses the removable grey connectors 

on the top and side of the module.

Note that the safe-area connection terminal numbers differ between the backplane and DIN-rail mounting models.

The solenoid/alarm driver output models covered by this manual are:

MTL4521, MTL4521L, and MTL5521

loop powered, IIC gas group output

MTL5522

loop powered, IIB gas group output

MTL4523, MTL4523R, and MTL5523

powered, with LFD output

MTL4523L

loop powered, with LFD output

MTL4523V, MTL4523VL, MTL5523V, MTL5523VL and 
MTL4523Y

powered, with LFD output

MTL4524, and MTL5524

powered, two control inputs

MTL4524S

powered, switch and voltage controls

MTL4525, and MTL5525

low power output

Note: To avoid repetition, further use of 

MTLx52x 

in this document can be understood to include both DIN-rail 

and backplane models. Individual model numbers will be used only where there is a need to distinguish them.

MTL4500 and MTL5500 range

Summary of Contents for Crouse-hinds series

Page 1: ...NT These products are for use as elements within a Safety System conforming to the requirements of IEC61508 2010 or IEC61511 1 2016 and enable a Safety Integrity Level of up to SIL3 to be achieved for...

Page 2: ...4 4 Assessment of functional safety 5 4 1 Hardware safety integrity 5 4 2 Systematic safety integrity 7 4 3 SIL capability 7 4 4 EMC 7 4 5 Environmental 7 5 Installation 8 6 Maintenance 8 7 Appendice...

Page 3: ...his manual These modules are members of the MTL4500 and MTL5500 range of products 1 2 Variant Description Functionally the MTL4500 and MTL5500 range of modules are the same but differ in the following...

Page 4: ...be suitable for the process and have been assessed and verified for use in functional safety applications as well as its certification for hazardous area mounting 3 Selection of Product and Implicatio...

Page 5: ...s below 20 C are to be avoided to ensure required performance 4 Assessment of Functional Safety 4 1 Hardware Safety Integrity The hardware assessment shows that MTLx52x solenoid alarm drivers have a h...

Page 6: ...re modes shown above can then be defined as Failure mode Category Output stuck ON Dangerous undetected du Output stuck OFF no output Safe undetected su Output uncertain OK or OFF Safe undetected su Co...

Page 7: ...used in SIL 1 safety functions in a simplex architecture Note Independent of hardware architecture and systematic capability considerations the hardware probability of failure for the entire safety f...

Page 8: ...o include conformal coating 6 Maintenance To follow the guidelines pertaining to operation and maintenance of intrinsically safe equipment in a hazardous area yearly periodic audits of the installatio...

Page 9: ...on A IEC 61326 3 1 2008 Electrical equipment for measurement control and laboratory use EMC requirements Part 3 1 Immunity requirements for equipment performing or intended to perform safety related f...

Page 10: ...t in the target system when it is secured that the terminals are disconnected from the system and available for test Alternatively for the backplane mounted MTL4521 modules use a separate backplane fo...

Page 11: ...etween 22 2 and 24 volts 5 Switch off the power to the module 6 Connect an ammeter between the output terminals of the module observing polarity 7 Close the Control switch or apply the 24V source for...

Page 12: ...0V 2 3 Output voltage on state 21 4 to 24V 5 Output current off state 0mA 6 7 Output current on state 48mA and 76mA Separately Powered Modules Date ______ ______ __________ Supply voltage Vs ________...

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Page 16: ...aton com INDIA MTL India No 36 Nehru Street Off Old Mahabalipuram Road Sholinganallur Chennai 600 119 India Tel 91 0 44 24501660 24501857 Fax 91 0 44 24501463 E mail mtlindiasales eaton com ITALY MTL...

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