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SPEAR™ Single-Phase Recloser System

INSTALLATION AND OPERATION INSTRUCTIONS

   MN280048EN   June 2016

 WARNING

Hazardous voltage . Before applying power to the 

control, confirm that male pins of the input power 

receptacle are electrically insulated to prevent 

unintentional contact with 120/240V AC voltage .   

Failure to do so may result in severe personal injury or 

death . 

T372 .1

IMPORTANT

Connect the control battery before AC power is applied. The 

battery must be disconnected prior to shipping or storing 

the control.

To keep the battery charged, energize the control with 

AC power. See 

Customer connections for AC power

. In 

addition, if power to the control is not possible a separate 

portable charger accessory is available. Catalog Number 

KA43ME7001 provides a 120 Volt battery charger to power 

individual batteries.

IMPORTANT

To avoid damage to the wiring or batteries, do not transport 

the control with the batteries installed.

otee:

N

When shipped from the factory, the battery will be 

placed on top of the control enclosure in the carton. 

The battery leads will be taped to the battery casing. 

Connect the battery plugs into the mating connectors 

to complete the battery circuit.

Control power

The control voltage is auto-ranging from 96 to 265 VAC.
The transformer required for power should be a minimum 

of 0.5 kVA. This input power is used for multiple purposes 

including powering the control and battery recharge circuit, 

providing heater voltage (recloser and control), and for 

voltage monitoring.

Battery replacement and disposal

The 24 VDC control battery has a life expectancy of four 

years. It is recommended that the battery be replaced after 

four years or if the battery fails a battery test (after sufficient 

recharge time) - whichever occurs first.

otee:

N

Battery life is decreased at higher temperatures.

Dispose expired batteries in an environmentally responsible 

manner. Consult local regulations for proper battery 

disposal.

Operation upon loss of AC power

The control is equipped with an 8 Amp-Hour 24 VDC lead 

acid battery for operation upon loss of AC power. The 

control maintains full operation from the battery for 48-hour 

maximum (20 °C).

The control continuously monitors the battery voltage. 

To prevent battery damage, the control shuts down 

automatically upon detection of low battery voltage (below 

21 VDC for 60 seconds). Refer to the 

Control testing

 

section for additional battery monitoring information.
Control programming settings and parameters—including 

sequence of events recorder and data profiler—are stored 

in non-volatile memory and retained upon loss of control 

power. The time/date clock will continue to operate for 

approximately four days after loss of control power (battery 

and AC power). After this time period elapses, the control 

time will be set to 12:00 AM, Jan. 1, 2000.
The control clock may require resetting if the operating 

power has been disconnected for more than four days. 

Refer to 

Service Information MN280012EN SPEAR Single-

Phase Recloser Control Programming Guide

 for information 

on setting the control clock.

otee:

N

When AC power is present, the control will operate 

regardless of back-up battery presence.

If the connected phase loses AC power and the applicable 

alarm is configured by the user, the ALARM red indicator 

LED will illuminate and the ALARM log on the LCD Display 

will indicate NO AC PRESENT

IMPORTANT

If the control shuts down due to low battery voltage before 

AC power is restored, and the connected energized recloser 

is CLOSED, no electrical operations are possible until AC 

power is restored or the battery is replaced and connected.

A control that has shut down due to low battery voltage 

before AC power is restored will have a blank LCD display 

(no text message shown).

Battery monitoring

Battery monitoring occurs whether AC power is being 

supplied or not. Battery monitoring occurs every 1 – 2 

seconds. This Battery monitoring does not take place during 

a battery test.
The BATTERY LED will illuminate for the following 

conditions:

Battery voltage rises above 37 volts

Battery voltage drops below 22 volts for 60 seconds

If the SPEAR single-phase recloser control is operating on 

battery power 

only

 and battery voltage drops below 21 

volts for 60 seconds. At this time, the battery disconnect 

alarm is issued.

Battery test failure

If the SPEAR single-phase recloser control is still operating 

on battery power and the battery voltage is still below 21 

volts for 60 seconds after a battery disconnect alarm has 

been issued, the battery is disconnected from powering the 

control and the control shuts down.
The BATTERY LED will turn off if the battery voltage is 

below 37 volts and above 22 volts for 30 seconds.

Summary of Contents for COOPER POWER SERIES

Page 1: ...SPEAR Single Phase Recloser System Installation and Operation Instructions COOPER POWER SERIES Reclosers MN280048EN Effective June 2016 Supersedes S280 101 1 May 2015...

Page 2: ...ULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT...

Page 3: ...2 Battery monitoring 2 ProView NXG software 3 SPEAR single phase recloser system description 3 Recloser description 3 Control description 3 Theory of operation 4 Control front panel 4 Control features...

Page 4: ...r receptacles 29 Cable locking sleeves 29 Automation accessory packages 29 Communication board accessories 30 Recloser accessories 31 Terminal options 31 Mounting hangers 31 Recloser service informati...

Page 5: ...high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe personal injury Follow a...

Page 6: ...recommends transporting SPEAR single phase reclosers in the closed position to maximize the operational performance of the unit IMPORTANT If stored outdoors the product must be removed from the cardbo...

Page 7: ...trol shuts down automatically upon detection of low battery voltage below 21 VDC for 60 seconds Refer to the Control testing section for additional battery monitoring information Control programming s...

Page 8: ...sive system protection functionality Analysis tools include sequence of events recording and data profiler Metering functions include demand and instantaneous current instantaneous voltage and power f...

Page 9: ...The following chain of events occurs for an operating sequence of two trips to lockout one trip on TCC1 one trip on TCC2 1 The overcurrent signal is integrated with time on the selected curve for the...

Page 10: ...ft key is used to go up one Menu level The left key is used to move left when editing parameters The right key is used to go down one Menu level The right key is used to move right when editing parame...

Page 11: ...s indicated on the right side of the control Figure 5 Figure 5 DATA PORT ENTER EDIT ESC BATTERY TEST SUPER VISORY OFF NON RECLOSE HOT LINE TAG TRIP OFF LOCKOUT CLOSE SPEAR Single Phase Recloser Contro...

Page 12: ...er is required for the TRIP button to issue a command to the recloser CLOSE membrane pushbutton When pressed the CLOSE pushbutton Figure 7 returns the control to the initial or home sequence position...

Page 13: ...tion is restricted to the operator panel Operational data and metering information are available while the control is in the SUPERVISORY OFF position NON RECLOSE The control is operating in a non recl...

Page 14: ...al and number of operations to lockout for each protection profile Cold Load Pickup also includes TCC Multipliers TCC Adders Minimum Response Time and High Current Lockout Also direct values not multi...

Page 15: ...eration is performed The delay is programmable from 0 to 60 seconds in 1 second increments A programmed delay value can be overridden for immediate closing by pressing the CLOSE button a second time A...

Page 16: ...V 23 0 kV V 100 100 100 100 100 100 100 100 100 Continuous Current Ratings A 400 630 800 400 630 800 400 630 800 Sym Interrupting Current A 8 000 12 500 12 500 8 000 12 500 12 500 8 000 12 500 12 500...

Page 17: ...on 15 kV 27 kV 38 kV Terminal to Terminal 40 9 in 1039 mm 40 9 in 1039 mm 40 9 in 1039 mm Lower Terminal to Ground 26 5 in 673 mm 30 5 in 775 mm 37 5 in 953 mm Table 6 Dimensions B C D 15 kV 34 5 in 8...

Page 18: ...Personal injury Sheds on epoxy encapsulation have sharp edges Wear protective gloves when handling the unit Failure to do so can result in cuts and abrasions T258 1 WARNING Falling equipment Use the...

Page 19: ...VIEW AS SHIPPED LOAD SOURCE VIEW WITH HEAD ROTATED 90 NOTES 1 CUSTOMER TO PROVIDE ARRESTER AS REQUIRED 2 ARRESTER SHOWN IS A COOPER UltraSIL HOUSED VariSTAR SURGE ARRESTER 15 kV 14 68 373 14 68 373 1...

Page 20: ...bolt to release clamp tension Failure to remove tension between the clamp and the interrupter stud prior to rotating the terminal will damage the encapsulated interrupter assembly resulting in equipm...

Page 21: ...r reconnection of the control cable to the control T311 1 3 Open the source and load disconnect switches 4 Remove the control AC sensing and power connections from the control using a separate disconn...

Page 22: ...that provide the energy to operate the mechanism To open the main contacts the trip coil is pulsed with electrical current which cancels the magnetic field A compression spring in the center of the co...

Page 23: ...ngs have been properly programmed and verified Refer to the programming information for this control Failure to comply can result in control and recloser misoperation equipment damage and personal inj...

Page 24: ...r SPEAR single phase recloser 1111 Duty cycle factor is Value x 105 Mounting the control Mount the SPEAR single phase recloser control in a convenient accessible location Mounting dimensions are provi...

Page 25: ...ECEPTACLES LATCHES WITH PADLOCK PROVISIONS 1 13 LIFTING LUG 10 63 MOUNTING CHANNELS 1 12 9 84 PROVISIONS FOR UP TO 5 8 MOUNTING HARDWARE GROUND LUG FOR 4 TO 14 SOLID OR STRANDED WIRE 12 01 VENT OPENIN...

Page 26: ...routed within 8 inches of their corresponding ground During a surge a potential of approximately 1 5 kV per foot can develop in the conductors Differences between conductor and ground path lengths can...

Page 27: ...ess WARNING Hazardous voltage Recloser and control must be solidly grounded Follow all locally approved procedures and safety practices when grounding this equipment Improper grounding can result in c...

Page 28: ...e SPEAR single phase recloser control is connected to incoming line power Note N An 8 A hr lead acid battery will fully charge in 24 hours or less at 25 C The charger includes a temperature compensate...

Page 29: ...ONTROL POWER INPUT R2 BLK WHT B A CUSTOMER WIRING 120 240 VAC CUSTOMER CONTROL POWER INPUT NEUTRAL HOT TO R1 J 015 015 OPTIONAL FACTORY ACCESSORY WIRING Neutral must be connected to Earth ground exter...

Page 30: ...G 120 240 VAC CUSTOMER CONTROL POWER INPUT NEUTRAL HOT TO R1 J 015 015 C BRAID 120 240 VAC CUSTOMER CONTROL POWER INPUT R2 OPTIONAL FACTORY ACCESSORY WIRING Neutral must be connected to Earth ground e...

Page 31: ...inputs terminal block on the back panel as shown in Figure 24 The two Contact I O outputs are Form C relay contacts and are of non latching type Refer to Table 10 for output fusing recommendations Not...

Page 32: ...state 10 9 8 7 Customer connections to Contact I O module with shielding and surge protection I O functionality shown is factory default for the module Figure 25 10 5 2 1 0 5 0 2 0 1 10 20 50 100 200...

Page 33: ...mately five seconds If the battery is OK the PASS message will appear If the battery is not OK one of these messages will appear ATTENTION 1 indicates Battery Test Trouble ATTENTION 2 indicates Batter...

Page 34: ...r supply is backed up by the control batteries in the SPEAR single phase recloser control cabinet and will continue to provide power to connected accessories under loss of AC line power to the reclose...

Page 35: ...Serial communication card The communication accessory expansion bay concept offers high versatility with respect to communication medium and protocol support Additional accessories are being continuo...

Page 36: ...recommends terminal connection to copper wires to optimize the electrical connection Aluminum cables may produce aluminum oxide sufficient to compromise the electrical connections Anti oxide coatings...

Page 37: ...d casting and mechanism are removed from the tank the center of gravity changes Secure an additional strap to the horizontal side arm to prevent the module from tipping 3 Loosen bolts that secure head...

Page 38: ...Information S280 90 1 Vacuum Interrupter WithstandTest Voltage Ratings Information for further information G109 2 The following tests should be applied to the SPEAR single phase recloser Closed contac...

Page 39: ...4 Inspect module for damage to the terminals Remove any damaged terminals and replace 5 Inspect module for damage to the module conductor rods 0 63 diameter threaded rods on top and side of module for...

Page 40: ...ater 7 1 3 2 VTC 240 K P2 2 MS3 NC Actuator Circuit Board P2 3 5 6 8 1 1 MS2 NC SPEAR single phase recloser internal wiring Figure 35 VTC 28 V dc 53 V dc 53 V Common Common 28 V dc Chassis Shield MS1...

Page 41: ...to the BATTERY menu item and press the ENTER button Code 081 Battery Voltage and Current will be displayed VBat XX XX Volts IBat X XX Amps B Press the down arrow button to scroll to the Test Battery c...

Page 42: ...control then remove control cable at control end before disconnecting from recloser end T312 3 1 Disconnect the 24 V control battery 2 Disconnect control cable from control 3 Remove control AC sensin...

Page 43: ...Recloser Control Tester Operating Instructions for proper setup and use of the MET Tester Figure 40 Type MET electronic recloser control tester Note N Setting the S2 switch of the MET Tester to the CA...

Page 44: ...splayed VBat XX XX Volts IBat X XX Amps Table 17 Control battery bench testing and replacement information Control type Battery Battery catalog part Voltage Type Amp Hour Bench test load condition for...

Page 45: ...he battery has reached a full charge This process can take up to 24 hours Refer to Table 18 for additional battery charging accessories Table 18 Battery charging accessories Description Catalog number...

Page 46: ...s and battery bracket Additional information CAUTION This equipment requires routine inspection and maintenance to ensure proper operation If it is not maintained it can fail to operate properly Impro...

Page 47: ...ited States Eaton com cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No MN280048EN June 2016 KA20480750 REV00 Eaton is a registered trademark All trademarks are property o...

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