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The instructions in this manual are not intended as a 

sub stitute for proper training or adequate experience in the 

safe operation of the equipment described. Only competent 

technicians, who are familiar with this equipment should 

install, operate and service it. 
A competent technician has these qualifications:
• Is thoroughly familiar with these instructions.
•  Is trained in industry-accepted high- and low-voltage safe 

operating practices and procedures.

•  Is trained and authorized to energize, de-energize, clear, 

and ground power distribution equipment.

•  Is trained in the care and use of protective equipment 

such as flash clothing, safety glasses, face shield, hard 

hat, rubber gloves, clampstick, hotstick, etc.

Following is important safety information. For safe 

installation and operation of this equipment, be sure to 

read and understand all cautions and warnings.

Safety instructions

Following are general caution and warning statements 

that apply to this equipment. Additional statements, related 

to specific tasks and procedures, are located throughout 

the manual.

Safety for life

!

SAFETY

FOR LIFE

!

SAFETY

FOR LIFE

Eaton’s Cooper Power series products meet or exceed all applicable industry standards relating to product safety. We 

actively promote safe practices in the use and maintenance of our products through our service literature, instructional 

training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing 

and service.
We strongly urge that you always follow all locally approved safety procedures and safety instructions when working around 

high-voltage lines and equipment and support our “Safety For Life” mission.

Safety information

DANGER

Hazardous voltage . Contact with high voltage will 

cause death or severe personal injury . Follow all locally 

approved safety procedures when working around 

high- and low-voltage lines and equipment .

WARNING 

Before installing, operating, maintaining, or testing this 

equipment, carefully read and understand the contents 

of this manual . Improper operation, handling or 

maintenance can result in death, severe personal injury, 

and equipment damage .

WARNING 

This equipment is not intended to protect human 

life . Follow all locally approved procedures and safety 

practices when installing or operating this equipment . 

Failure to comply may result in death, severe personal 

injury and equipment damage .

WARNING 

Power distribution and transmission equipment must 

be properly selected for the intended application . It 

must be installed and serviced by competent personnel 

who have been trained and understand proper safety 

procedures . These instructions are written for such 

personnel and are not a substitute for adequate training 

and experience in safety procedures . Failure to properly 

select, install or maintain power distribution and 

transmission equipment can result in death, severe 

personal injury, and equipment damage .

This manual may contain four types of hazard statements:

DANGER 

Indicates a hazardous situation which, if not avoided, 

will result in death or serious injury .

WARNING 

Indicates a hazardous situation which, if not avoided, 

could result In death or serious injury .

 CAUTION 

Indicates a hazardous situation which, if not avoided, 

could result in minor or moderate injury .

 CAUTION

Indicates a hazardous situation which, if not avoided, 

could result in equipment damage only .

Hazard Statement Definitions

iii

INSTALLATION INSTRUCTIONS

 

MN800014EN   February 2017

Summary of Contents for COOPER POWER SERIES

Page 1: ...100 A tap changer switch cap wrench lever or hotstick operable handles installation instructions COOPER POWER SERIES OEM Equipment MN800014EN Effective February 2017 Supersedes August 2012 S800 57 1...

Page 2: ...PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHAL...

Page 3: ...manual first 1 Additional information 1 Acceptance and initial inspection 1 Handling and storage 1 Standards 1 GENERAL MOUNTING DESCRIPTION 1 Torque requirements 1 Clearance 1 Mechanical strength 1 E...

Page 4: ...pment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with high voltage will cause death or severe personal injury Follow all locally approved safety proced...

Page 5: ...gth of time prior to installation provide a clean dry storage area Standards ISO 9001 Certified Quality Management System General mounting description Table 1 Dielectric clearance dimensions kV BIL Mi...

Page 6: ...witch as a warning to service personnel Failure to do so will constitute a waiver of all warranty and indemnity obligations which may be attributable to Eaton WARNING The misapplication of the switch...

Page 7: ...Figure 2 Cap Wrench Assembly Figure 3 One Phase Cap Wrench Switch Dimension will decrease as tank wall thickness increases Maximum dimension given with 14 gauge tank wall Figure 4 Cap Wrench Front Vie...

Page 8: ...re 9 One phase flexible hotstick switch Note N Switch can be used on 14 gauge to 25 inch thick frontplate Bolt tabs are bent up 90 and have a hole to accept 25 inch 6 mm hardware Figure 10 Flexible ho...

Page 9: ...12 One phase rigid one piece hotstick Dimension will decrease as tank wall thickness increases Maximum dimension given with 14 gauge tank wall Figure 13 Rigid one piece hotstick front view Dimension...

Page 10: ...Standard length Long shank Bolt Tabs for 1 4 inch Bolts 2 91 74 4 47 113 40 16 14 AWG Terminals 3 48 88 4 4 20 106 70 12 10 AWG Terminals 3 48 88 4 4 20 106 70 8 AWG Terminals 3 57 90 7 4 20 106 70 Fi...

Page 11: ...This page intentionally left blank 7 INSTALLATION INSTRUCTIONS MN800014EN February 2017 100 A tap changer switch cap wrench lever or hotstick operable handles installation instructions...

Page 12: ...com cooperpowerseries 2017 Eaton All Rights Reserved Printed in USA Publication No MN800014EN Rev 1 Supersedes S800571 Rev 3 February 2017 Eaton is a registered trademark All trademarks are property...

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