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KA369R, KA542R, AND KA57WE AUXILIARY SWITCH KIT INSTALLATION AND ADJUSTMENT INSTRUCTIONS

   MN280031EN

Turn the couplers to lock them in the disengaged 

position.

Non-Reclosing 

Control Lever

Contact Position 

Indicator

Manual Operating 

Lever

Spring-Loaded 

Couplers (engaged)

E-Ring

Connecting Links 

(engaged)

Figure 2.  Disconnecting control lever prior to head 

assembly removal.

C. Disconnect the non-reclosing control lever by 

removing the E-ring indicated in Figure 2 and 

separating the two connecting links.

otee:

N

Prior to completing the next step ensure the recloser 

mechanism is supported from below.

D. Remove the six 1/2-inch x 4-1/2-inch socket-head 

bolts that secure the frame to the head casting.

Six tubular spacers will be released when the head is 

lifted.

• 

This procedure applies only to these electronic 

reclosers: 

RE, RVE, RXE, VWE, VWVE, WE, WVE

.

A. Disconnect all bushings leads at the lower end of the 

bushings.

B. Disengage the lockout lever and the contact position 

indicator by pushing the spring-loaded couplers 

inward (Figure 3).

Turn the couplers to lock them in the disengaged 

position.

Contact Position 

Indicator

Manual Lockout 

Lever

Spring-Loaded 

Sleeves

Figure 3.  Spring-loaded sleeves of locknut lever and 

contact position indicator in engaged positions.

C. Remove the two screws that secure the 0.2 mfd 

capacitor to the load side of the recloser frame  

(Figure 4).

D. Disconnect the seven leads connected to the lower 

terminal strip of the terminal block attached to the 

recloser frame (Figure 4).

Label these seven leads corresponding to the terminals 

from which they are disconnected. Terminals are 

lettered A through G, 

right to left

.

Figure 4.  Capacitor and terminal block location.

E. Remove the screw that secures the nylon lead strap 

to the frame above the terminal block.

otee:

N

Prior to completing the next step ensure the recloser 

mechanism is supported from below.

F.  Remove the six 1/2-inch x 4-1/2-inch hexsocket head 

bolts that secure the frame to the head casting.

Six tubular spacers and lockwashers will be released 

when the bolts are removed and the head is lifted from 

the recloser-mechanism frame.

5.  Proceed with accessory installation by assembling the 

switch link (Item 9) to the trip-link pin on the recloser 

mechanism (Figure 5).
Refer to Figure 6 and Table 2 to determine which hole 

in the switch link is to be used.

Figure 5. Assemble switch link to trip-link pin.

Summary of Contents for COOPER POWER SERIES

Page 1: ...KA369R KA542R and KA57WE auxiliary switch kit installation and adjustment instructions COOPER POWER SERIES Reclosers MN280031EN Effective December 2015 Supersedes S280 80 11 December 2003...

Page 2: ...ITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTEN...

Page 3: ...RUCTIONS MN280031EN Contents SAFETY INFORMATION Safety instructions iv PRODUCT INFORMATION Introduction 1 Acceptance and initial inspection 1 Handling and storage 1 Standards 1 Quality standards 1 Des...

Page 4: ...en working around high voltage lines and equipment and support our Safety For Life mission Safety information DANGER Hazardous voltage Contact with hazardous voltage will cause death or severe persona...

Page 5: ...tive Acceptance and initial inspection Each kit is in good condition at the factory and when accepted by the carrier for shipment Upon receipt inspect the carton for signs of damage Unpack the kit s a...

Page 6: ...age KA57WE KP153WE22 Switch two stage KA57WE KP153WE33 Switch three stage KA57WE 2 KP2000A3 Rubber o ring shaft seal 1 3 KA351R Switch operating shaft and lever 1 4 KP86 Type E retaining ring 5 KP613...

Page 7: ...T232 3 CAUTION Follow all locally approved safety practices when lifting and mounting the equipment Use the tapped lifting provisions provided Lift the load smoothly and do not allow the load to shift...

Page 8: ...Contact Position Indicator Manual Lockout Lever Spring Loaded Sleeves Figure 3 Spring loaded sleeves of locknut lever and contact position indicator in engaged positions C Remove the two screws that s...

Page 9: ...low 7334 X Above 7333 X WE Below 6316 X Above 6315 X WV Below 723 X Above 722 X WVE Below 996 X Above 995 X 6 Remove cover plate located at the end of head casting opposite recloser operating handle b...

Page 10: ...h 0 2 mfd capacitor to the recloser frame D Reconnect bushings leads IMPORTANT Ensure bushing leads are at least 1 2 inch from vertical insulating stringers grounded parts or contact plunger rods On r...

Page 11: ...ket No 2 Non Hardening Pliable Sealant available from automotive suppliers A Apply a liberal amount of the sealant to the end of each bolt just before assembling the head to tank bolts The four leadin...

Page 12: ...ly To change any cam position 1 Remove the auxiliary switch housing cover 2 Remove the four screws and lockwashers securing the housing base plate to the recloser head 3 Lift off the entire switch ass...

Page 13: ...hown in Figure 15 8 Reposition and fasten the switch sections to the housing base plate 9 Replace the collar and cotter pin on the shaft 10 Remount the assembled switch on the recloser head making sur...

Page 14: ...both a and b contacts With such an arrangement a test should be made for contact overlap in the following manner 1 With the switch removed connect an ohmmeter in series with the a and b contact 2 Slow...

Page 15: ...11 KA369R KA542R AND KA57WE AUXILIARY SWITCH KIT INSTALLATION AND ADJUSTMENT INSTRUCTIONS MN280031EN This page is intentionally left blank...

Page 16: ...ited States Eaton com cooperpowerseries 2015 Eaton All Rights Reserved Printed in USA Publication No MN280031EN KA2048 0872 Rev 02 Eaton is a registered trademark All trademarks are property of their...

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