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Top-hinged VFI units with TPG controls/all Tri-
Phase controls

1. 

Remove the pad-mounted unit from service.

2.  Attach the power cable to the VFI tester and plug it into 

a grounded, three-prong 120 VAC outlet.

3.  Connect the 14-pin female/18-pin male interrupter 

interface cable (Item 1) to the VFI tester at the 
interrupter port. Refer to Figure 7 for steps 3 through 17.

 WARNING

Hazardous voltage. Open the switch associated with the 
control before attempting to disconnect its control cable. 
Failure to do so can result in contact with high voltage 
pulse (300 V peak) from the CT protection circuit, which 
can cause death or severe personal injury. 

T287.0

4.  Break the connection between the control and VFI unit 

by carefully disconnecting the internal VFI control wiring 
harness (Item 2) at the control.

NOTICE

Equipment damage. Use care while disconnecting and 
reconnecting cables to the Tri-Phase/TPG control. Do 
not misalign male and female connectors or allow the 
full weight of the tester cable to be transferred to the 
Tri-Phase/TPG board. Failure to comply can result in 
damage to the board header and possible equipment 
misoperation.

 

T319.0

5.  Connect the 18-pin male connector end of the VFI 

tester interrupter interface cable (Item 1) to the
18-pin female end of the VFI control wire harness 
(Item 2).

6.  Place the Phase Test Selector switch on the VFI tester 

into the EXTERNAL TRIPPERS position.

7. 

Some three-phase ganged VFI assemblies are built 
with a single flux -tripper mounted on the "B" phase 
mechanism. Others have a flux-shift tripper mounted on 
the mechanism for each phase. Determine which type 
is being tested, and test accordingly.

8.  If the VFI assembly being tested has a flux-shift tripper 

mounted on the A-Phase mechanism, place the Phase 
Selector switch into the A-PHASE position. If it does 
not, proceed to step 11.

9.  Energize the tester by setting the power switch to ON.

10.  Press  the Tripper Test  button. The A-Phase  flux-

shift tripper in the padmount unit should operate 
immediately.

11.  Place the Phase Selector switch into the B-PHASE 

position.

12.  Press the Tripper Test button. The B-Phase flux-shift 

tripper in the pad-mounted unit should operate 
immediately.

13.  If the VFI assembly being tested has a flux-shift tripper 

mounted on the C-Phase mechanism, place the Phase 
Selector switch into the C-PHASE position. If it does 
not, proceed to step 15.

14.  Press the Tripper Test button. The C-Phase flux-shift 

tripper in the pad-mounted unit should operate 
immediately.

15.  De-energize the tester by setting the power switch to 

OFF.

16.  Disconnect the 18-pin male connector end of the 

VFI tester interrupter interface cable (Item 1) from 
the 18-pin female end of the VFI control wire harness 
(Item 2).

17.  Carefully reconnect the internal VFI control wiring 

harness (Item 2) to the control board header.

18.  Disconnect the 18-pin male connector end of the 

VFI tester interrupter interface cable (Item 1) from the 
VFI tester.

19.  Using a hotstick, close in all three phases on the pad-

mounted unit.

INPUT

POWER

120 VAC

TEST

CONTROL

RESET

TEST

Power Systems

A

B

P

L

N

C

D

M

F

E

BATTERY

CONNECTOR

CONTROL

EXTERNAL

INTERNAL

TO CONTROL

TO INTERRUPTER

PHASE SELECT

TEST SELECT

METER JACKS

CURRENT

TRIPPER TEST

BATTERY TEST

4-30A

30A

60A

120A

240A

1X

4-30A

2X

CONVENIENCE

OUTLET

120 VAC

C-PHASE  TRIPPER

B-PHASE  TRIPPER

A-PHASE  TRIPPER

TEST

TRIPPERS

TRIPPERS

T

V

P

S

R

U

N

L

M

A

Tester

VFI

ON

ON

ON

ON

ON

Tri-Phase/
TPG Board

Item 1

Interrupter

Interface

Cable

18-pin recessed

male connector

18-pin female 

connector

Item 2

VFI

Control

Wire

Harness

Figure 7.  Connection of the VFI tester to top-hinged VFI 
units with TPG controls and all VFI units for external 
flux-shift tripper test.

Operating Instructions

   MN285001EN   December 2018

19

Summary of Contents for COOPER POWER SERIES

Page 1: ...VFI tester operating instructions COOPER POWER SERIES Underground Distribution Switchgear MN285001EN Effective December 2018 Supersedes MN285001EN January 2015...

Page 2: ...URPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL...

Page 3: ...1 DESCRIPTION OF TESTER VFI Tester Front Panel 2 Description and Functionality of VFI Tester Front Panel 3 SPECIFICATIONS Instrumentation 4 Protective Circuits 4 OPERATING PROCEDURES Testing In Servi...

Page 4: ...ry CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates a potentially hazardous situation which if not avoided may result in...

Page 5: ...on device designed to simulate Fault Current for verification of minimum trip values and time current characteristics of Tri Phase and TPG electronic control boards utilized in VFI pad mounted switchg...

Page 6: ...CT METER JACKS CURRENT TRIPPER TEST BATTERY TEST 4 30A 30A 60A 120A 240A 1X 4 30A 2X CONVENIENCE OUTLET 120 VAC C PHASE TRIPPER B PHASE TRIPPER A PHASE TRIPPER TEST TRIPPERS TRIPPERS G F E T J H K V P...

Page 7: ...ase TPG Control Test Cable 15 Phase Select Switch Selection of phase to be tested 16 Testing Mode Selector Switch Selection of either external test of flux shift trippers within VFI unit under test in...

Page 8: ...Dimensions Approximate 318 mm 12 5 High 432 mm 17 Wide 432 mm 17 Deep Weight 15 87 kg 35 lbs cables excluded Temperature range Operating Range 0 to 50 C Storage Range 20 C to 65 C CAUTION Equipment m...

Page 9: ...Do not operate it using a floating power source such as a portable generator 3 Connect the 14 pin female 14 pin male interrupter interface cable Item 1 to the VFI tester at the interrupter port Refer...

Page 10: ...quipment damage Use care while disconnecting and reconnecting cables to the Tri Phase TPG control Do not misalign male and female connectors or allow the full weight of the tester cable to be transfer...

Page 11: ...the accrued trip time interval ote N Once a control test is initiated pressing and releas ing the control test button a second time will result in the test being aborted Battery tests can not be cond...

Page 12: ...A Phase flux shift tripper on the VFI tester operates when the fault current exceeds 50 A 5 Place the Phase Select switch into the B PHASE position 6 Repeat steps 2 through 4 7 Place the Phase Select...

Page 13: ...mum trip phase 1 Place the 4 30 A and 120 A Fault Current switches on the VFI tester into the ON position All other Fault Current switches should be in the OFF position 2 Place the Phase Select Switch...

Page 14: ...he minimum trip level for Ground on the control board to 50 A Test procedure 150 of minimum trip ground TPG only 1 Place the Phase Select Switch on the VFI tester into the A PHASE position 2 Press and...

Page 15: ...ion 7 Repeat steps 2 through 5 8 Place the Phase Select switch into the C PHASE position 9 Repeat steps 2 through 5 NOTICE Equipment misoperation The capacitors upon the Tri Phase and TPG boards will...

Page 16: ...t button waiting 5 seconds and then pressing the Control Test button again The C Phase Fault Target should now be black 16 Place the Ground Trip Block switch into the OFF position TPG only 17 Set the...

Page 17: ...um trip setting of 50 A Control setup 5X minimum trip multiplier test 250 A 1 Set the emergency trip multiplier switches for A Phase B Phase and C Phase for 5X 8X 3 2X 1X default Test procedure 5X min...

Page 18: ...lt Current switch into the ON position 15 Press and release the Control Test button to initiate flow of simulated fault current to the control 16 Verify that the B Phase flux shift tripper on the VFI...

Page 19: ...ous Trip switches into the ON position 4 Place the Ground Trip Block During Inrush switch into the OFF position 5 Place the Inrush Restraint switch into the ON position 6 Set the A Phase B Phase and C...

Page 20: ...ux shift tripper 16 Press and release the Control Test button to initiate flow of simulated fault current to the control 17 After all three of the flux shift trippers operate verify continuity between...

Page 21: ...Always use a hotstick when working with this equipment Failure to do so could result in contact with high voltage which will cause death or severe personal injury G108A 0 IMPORTANT If service conditio...

Page 22: ...erface cable Item 1 from the 14 pin female end of the pad mounted cable Item 2 originating from the front plate of the VFI unit under test 17 Reconnect the VFI control cable Item 2 to the receptacle l...

Page 23: ...nto the A PHASE position If it does not proceed to step 11 9 Energize the tester by setting the power switch to ON 10 Press the Tripper Test button The A Phase flux shift tripper in the padmount unit...

Page 24: ...battery test may be placed back into service 5 If the battery fails the test the LCD display of the tester will display the Replace Battery message Replace the exhausted battery with a new equivalent...

Page 25: ...2 A Phase Trip XXX xxx Seconds Indicates elapsed time between initialization of the A Phase control test and execution of a trip command by the VFI control board 13 B Phase Trip XXX xxx Seconds Indica...

Page 26: ...Figure 8 Tri Phase board Phase Minimum Trip Dip Switches Instantaneous Trip Dip Switches Independent or 3 phase Trip Selector Switch Appendix B Operating Instructions MN285001EN December 2018 22...

Page 27: ...m Trip Ground Trip Block Switch Phase Instantaneous Trip Dip Switch Ground Instantaneous Trip Dip Switch Independent or 3 phase Trip Selector Switch Ground Minimum Trip Dip Switch Operating Instructio...

Page 28: ...Cleveland OH 44122 United States Eaton com Eaton s Power Systems Division 2300 Badger Drive Waukesha WI 53188 United States Eaton com cooperpowerseries 2018 Eaton All Rights Reserved Printed in USA Pu...

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