Eaton Char-Lynn S Series Repair Information Download Page 7

7

Figure 11

General Purpose Motors

S Series
Reassembly

Check all mating surfaces.  Replace any parts that have scratches or
burrs that could cause leakage or damage.  Clean all metal parts in
clean solvent.  Blow dry with air.  Do not wipe parts with cloth or paper
towel, lint or other matter can get into the hydraulic system and cause
damage.  Check around the key slot and chamfered area of the shaft
for burrs, nicks or sharp edges that can damage the seals when
reassembling.  Remove nicks or burrs with a hard smooth stone (such
as an Arkansas stone).  Do not try to file or grind motor parts.

Note:  Lubricate all seals with petroleum jelly such as Vaseline.  Use
new seals when reassembling the motor.  Refer to parts list (No. 6-
125) for proper seal kit number.

Important:  Do not stretch seals before installing.  Cleanliness is
extremely important in the successful application of Loctite.  Use the
following procedures to properly clean all parts.

A. Wash the housing with non-petroleum base solvent to remove oil,
grease and debris.  Petroleum base solvents may leave residue
detrimental to successful Loctiting.  Pay particular attention to 4
tapped holes on the flange end.

Note: Fully cured Loctite resists most solvents, oils, gasoline,
kerosene, and is not affected by cleaning operations.

B. Blow dry with compressed air.  Clean and dry the tapped holes.

Note: It is not necessary to remove the cured Loctite that is securely
bonded in the tapped holes; however any loose particles of cured
Loctite should be removed.

C. Wire brush the screw threads to remove cured Loctite and other
debris.  Discard any screws that have damaged threads or a corroded,
damaged, or rounded head.

D. Wash the screws with non-petroleum base solvent.  Blow dry with
compressed air jet.

19 If you removed check valves, or plug(s), replace seal(s).  Lubricate
new seal(s).  Install on check valves, or plug(s).  Carefully push check
valves, or plug(s), in housing until flush with housing face.  Do not
damage seal(s).

20 Lubricate output shaft with clean hydraulic oil, then install shaft in
housing.

Important: Do not permit oil to get into the 4 tapped holes.

Note: To help with timing procedures, a timing dot is machined on
output shaft, see figures 18 and 19.

21 Install needle thrust bearing then bearing race on shaft.  Pull shaft
partially out of housing, push all three parts in housing together.  The
bearing race must rotate freely when in position.

Summary of Contents for Char-Lynn S Series

Page 1: ...November 1996 Char Lynn Hydraulic Motor S Series General Purpose Geroler Motor 008 009 010 Repair Information...

Page 2: ...2...

Page 3: ...r P N 600470 Shaft pressure seal installation tool for 009 and 010 motors P N 600523 Seal sleeve or bullet P N 600304 1 inch dia shaft P N 600466 The following tools are not necessary for disassembly...

Page 4: ...clamping procedures explained throughout the manual 1 Place motor in vise clamp across edge of flange with output shaft down When clamping use protective device on vise such as special soft jaws piec...

Page 5: ...mately 11 Nm 100 lb in torque to remove after they are broken loose Do not use an impact wrench on Loctited screws this may result in rounded heads or broken sockets Note If higher torque than given a...

Page 6: ...al and oil seal will come off with the flange Use a seal remover tool like the one shown in Fig 7 to remove the dust seal and pressure seal as shown in Fig 8 and 9 Work nose of tool between pressure s...

Page 7: ...iting Pay particular attention to 4 tapped holes on the flange end Note Fully cured Loctite resists most solvents oils gasoline kerosene and is not affected by cleaning operations B Blow dry with comp...

Page 8: ...ue reassembly starting with step 23 23 Lubricate I D of seal tube and 0 D of shaft pressure seal with a light film of clean petroleum jelly Align small I D end of seal tube with seal seat in mounting...

Page 9: ...olts make sure they are the correct length 22mm 875 inch under head length see parts list for correct part number Longer screws will not permit proper seal between the flange and housing Install key i...

Page 10: ...tor displacements ranging from 97 to 370 cm3 r 5 9 to 22 6 in3 r C Install spacer plate Remember which bolt hole was aligned with the shaft timing dot D Place gerotor on wear plate positioning any sta...

Page 11: ...earing race see Fig 22 Lightly lubricate pressure seal O D 44 Place a seal sleeve or bullet over shaft Twist flange down shaft until flush against pressure seal The pressure seal must enter into seat...

Page 12: ...dels 103 2000 XXX Numbers 2001 through 2999 Motors with Case Drain Port Specifications and performance Data Catalog No 11 885 Replacement Part Numbers and Kit Information S Series Motors Parts Informa...

Page 13: ...rie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax...

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