background image

7

Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors—Two Speed

Thrust Bearing

Thickest Washer

Thrust
Washers

Figure 14

Dust Seal

O-ring

Back-up Washer

Retainer

Seal Replacement

Figure 15

Quad
Ring
Seal

Torquing Sequence

Figure 16

5

3

1

8

6

4

2

7

Check all mating surfaces and replace any parts with scratches or
burrs that could cause leakage.  Wash all metal parts in clean solvent
and blow them dry with compressed air.  Do not wipe parts dry with
paper towels or cloth as lint in a hydraulic system will cause damage.
Check the keyway and chamfered area of the output shaft and remove
any nicks, burrs, or sharp edges that could damage the shaft seals
during reassembly.

Note:  Always use new seals when reassembling hydraulic motors.
Refer to parts list 6-131 for seal kit part numbers, replacement parts,
and ordering information.

Important:  During reassembly lubricate the new seals with a
petroleum jelly such as Vaseline

®

.  Also lubricate all machined

surfaces and bearings with clean hydraulic fluid.

32  Re-clamp the bearing housing in a vise with the mounting flange
up (see Figure 11).  Remember, use just enough clamping force to
hold the bearing housing securely while the output shaft and retainer
are reinstalled.

33  Install the bearing spacer.

34  Lubricate the output shaft with clean hydraulic fluid and insert it
into the bearing housing.  Rotate it as it is inserted.

35  Install the thrust bearing and thrust washers.  Install the thick
thrust washer first, then the thrust bearing, then the thin thrust washer.

36  Press the dust seal into the retainer.  The metal side of the dust
seal must face the retainer (see Figure 15).  If a press is not available
carefully tap the dust seal into the retainer with a plastic or rubber
hammer.

37  Install the quad ring seal and back-up washer as shown in
Figure 15.

38  Apply petroleum jelly to the 89 mm [3.50 in.] 0-ring and install it in
the groove in the retainer.

39  Lubricate the inner edge of the dust seal and quad ring seal with
petroleum jelly.

40  Slide the retainer over the output shaft onto the bearing housing.
Important:  Do not damage the seals.  Use an output shaft sleeve to
protect the seals if available.

41  Install the eight cap screws and tighten them to 34 Nm [300 lb-in].
Follow the screw torque sequence in Figure 16.

Reassembly

Summary of Contents for Char-Lynn 10000 Series

Page 1: ...October 1997 Char Lynn Hydraulic Motor 10 000 Series Geroler 1 0 0 d e e p S o w T r o t o M Repair Information...

Page 2: ...ar Flange Mounting Wear Plate 18 Plug O ring S A 32 32a O ring Ref No 32 Screw Cap 16 Plate Valve 17 Geroler Plug O ring S A Retainer Front Drive Plug O ring S A Ball Spring 20 Valve 13 14 15 30 Balan...

Page 3: ...of the output shaft and remove any nicks burrs or sharp edges that could damage the shaft seals during reassembly Drain the oil from the motor before beginning disassembly Note On the standard and whe...

Page 4: ...ce Remove the case drain plug and o ring from the bottom of the valve housing see Figure 3 6 Remove the balance ring and four balance ring springs The balance ring fits into the valve housing tightly...

Page 5: ...3 Remove the valve drive 14 Remove the Geroler Be sure to keep the Geroler star and rollers within the outer ring if they are loose 15 Remove the 108 mm 4 25 in seal and 9 5 mm 375 in o ring from each...

Page 6: ...emove the eight cap screws that hold the retainer to the bearing housing 25 Carefully pry the retainer loose with a small blade screwdriver Do not damage the mating surfaces of the retainer or bearing...

Page 7: ...a vise with the mounting flange up see Figure 11 Remember use just enough clamping force to hold the bearing housing securely while the output shaft and retainer are reinstalled 33 Install the bearin...

Page 8: ...to guide the drive spacer into the output shaft Note Do not use spacer with current motors or replacement shafts Motors with this shaft spacer will still have to be reassembled with this spacer unless...

Page 9: ...cate the open slot in the valve plate that is in line with the largest open pocket in the Geroler Timing Step 3 Align any one of the side openings in the valve with the open slot in the valve plate th...

Page 10: ...ance ring springs into their holes in the valve housing 63 To aid the installation of the balance ring lubricate its o rings and back up rings with petroleum jelly Align the balance ring index pins wi...

Page 11: ...re installed This will insure that they seat properly see Figure 27 68 Install the two check ball plugs with new o rings and tighten them to 6 8 12 Nm 5 10 lb ft Wheel Motor A different bearing housin...

Page 12: ...entification Number Engineering Change Code Week of Year 01 Thru 52 Last Number of Year Date Code 00 0 Displ cm3 r in3 r Product Number Shaft Mounting 480 29 3 665 40 6 940 57 4 345 21 0 Ports 2 1 4 I...

Page 13: ...rie MN 55344 USA Tel 952 937 9800 Fax 952 294 7722 www eaton com hydraulics Eaton Fluid Power Group Hydraulics Business Europe Route de la Longeraie 7 1110 Morges Switzerland Tel 41 0 21 811 4600 Fax...

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