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Eaton BladeUPS DoS Installation Instructions    P-164000613—Rev 3    

11

Section 7

Install the Equipment Modules and Batteries

To install the EMs and batteries in the BladeUPS modules:

Note:

Always remove batteries first, before replacing or removing EM. 

1.

Hold the first EM horizontally and insert it tabs up, fan side first, into the bottom EM bay of the cabinet. 
Replace the holding screw that secures the EM in the frame mounting hole of the cabinet.

2.

Repeat to install the EM in the top EM bay of the cabinet.

3.

Locate and unpack the battery packs.

Note:

Always install the batteries in the bottom bays first, then install them in the top bays.

4.

Hold the battery packs horizontally with the connector end positioned ready to insert into the open battery 
bay. 

5.

Align the battery slots on the chassis with the shape of the battery pack. Insert the battery pack with the 
connector end in first.

6.

When a tray is fully installed, tuck the plastic handle on the end of the tray into place.

7.

Reinstall the battery cover plates. Secure them with the screws you retained, four on the left and four on 
the right of each plate (see Figure 13).

Figure 13. Reinstall Battery Covers

Summary of Contents for BladeUPS Series

Page 1: ...Eaton BladeUPS DoS Installation Instructions...

Page 2: ......

Page 3: ...Eaton BladeUPS DoS Installation Instructions...

Page 4: ...Customer Service link for more information Eaton BladeUPS and X slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates Phillips is a registered trademark of Phillips Sc...

Page 5: ...i Table of Contents Introduction 1 System Components 1 Tools 4 Moving the System and Battery Pallets 5 Unpacking 5 Unloading the System 6 Equipment Setup 9 Install the Equipment Modules and Batteries...

Page 6: ...Table of Contents ii Eaton BladeUPS DoS Installation Instructions P 164000613 Rev 3...

Page 7: ...ing damage or concealed damage 1 File with the carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative System Components The...

Page 8: ...arton Quantity Description 1 BladeUPS Module Chassis delivered with Electronics Module installed 1 Electronics Module 4 Battery Packs 1 package UPS Documentation and Software Tools l IPSS Software Sui...

Page 9: ...P 164000613 Rev 3 3 2 Hot Sync CAN Bridge Cards 1 CAN Bridge Card Cable 1 Redundant Signal Cable 1 Input Output Wire 2 Blue Terminating Plugs 1 Bypass Switch Contact Cable Table 1 Shipped in Each Shi...

Page 10: ...Short and long handled medium flat bladed screwdriver l Short and long handled 2 Phillips screwdriver l Ratcheting socket wrench and socket for 9 16 screws l 7 mm wrench or socket l Utility knife l A...

Page 11: ...and boxes on the pallets 1 Verify that the forklift or pallet jack you will use is rated to handle the weight of the equipment or loaded boxes and the pallet 2 If not already moved use a forklift or p...

Page 12: ...d before unloading the system 1 Unlock the BladeUPS cabinet and place the key in a secure place so it will be available to you when you need it 2 Open the BladeUPS cabinet front door 3 Ensure the UPS...

Page 13: ...iated lock washers and flat washers see Figure 5 Figure 5 Remove Two Bolts in Front Cabinet Floor 6 Use a 7 mm socket to remove the back cabinet top and back covers see Figure 6 Retain the covers and...

Page 14: ...adeUPS cabinet on top of the transformer and align it without overhang see Figure 7 With a 9 16 socket secure the cabinet to the transformer with the same bolts locking washers and flat washers that p...

Page 15: ...ct Cable l 1 Input Output Wire l 2 Blue Terminating Plugs l 2 Two screw brackets l 2 Ferrite Cores 2 Use a 7 mm socket to remove the two screws in the middle of the two frame crossbars Locate the batt...

Page 16: ...cover plate Retain the plates and the screws see Figure 11 Figure 10 Figure 11 Remove Top and Bottom Battery Covers 9 On each BladeUPS back panel verify that input circuit breakers CB1 and CB2 on both...

Page 17: ...top EM bay of the cabinet 3 Locate and unpack the battery packs Note Always install the batteries in the bottom bays first then install them in the top bays 4 Hold the battery packs horizontally with...

Page 18: ...on BladeUPS DoS Installation Instructions P 164000613 Rev 3 8 Connect the front control panel display cable for each BladeUPS to its RJ 45 connector on the EM see Figure 14 Figure 14 Connect Display C...

Page 19: ...provided to meet EMI requirements The input wires should pass through the core from the transformer wire connections to the input of the UPS see Figure 15 Note You will need a 2 Phillips screwdriver...

Page 20: ...ommunication bay on the top UPS see Figure 17 c Install the second Hot Sync CAN Bridge Card into the open X Slot communication bay on the bottom UPS see Figure 17 Blue Terminating Plugs a Install a bl...

Page 21: ...onnecting the CAN OUT port on the top UPS to the CAN IN port on the bottom UPS See Figure 17 Figure 17 CAN Bridge Card Connections X slot BAY Hot Sync CAN Bridge Card CAN OUT Blue Terminating Plug CAN...

Page 22: ...llel terminal on the top UPS and the COM For Parallel Use Only terminal on the bottom UPS Figure 19 b Be sure to check correct polarity when installing the cable CAUTION If polarity or wiring is not c...

Page 23: ...s are connected in Step C that follows see Figure 20 b Route wires down left rear upright of UPS frame from UPS section to the wiring section with other wiring that is located in the same wire channel...

Page 24: ...CLUSIVE PROPERTY OF EATON CORPORATION AND IS MERELY ON LOAN AND SUBJECT TO RECALL BY EATON AT ANY TIME BY TAKING POSSESSION OF THIS DOCUMENT THE RECIPIENT ACKNOWLEDGES AND AGREES THAT THIS DOCUMENT CA...

Page 25: ...AND PROPRIETARY NOTICE TO PERSONS RECEIVING THIS DOCUMENT AND OR TECHNICAL INFORMATION THIS DOCUMENT INCLUDING THE DRAWING AND INFORMATION CONTAINED THEREON IS CONFIDENTIAL AND IS THE EXCLUSIVE PROPER...

Page 26: ...ont panel display on each UPS to illuminate The indicator flashes on each UPS 7 Check each UPS front panel display for active alarms or notices other than Batteries Disconnected Resolve any active ala...

Page 27: ...e with Eaton Dual BladeUPS Table 4 Weights and Dimensions UPS ExtendedBatteryModule EBM Dimensions W D H 12 x 33 x 46 438 660 131 mm 17 2 26 0 5 2 3U Weights See Note Blade UPS model without internal...

Page 28: ...ry mode Output Overload 100 110 load transfers to Bypass mode after 10 minutes 110 125 load transfers to Bypass mode after 1 minute 125 150 load transfers to Bypass mode after 5 seconds 150 load trans...

Page 29: ...untimes at Full Half Load in Minutes Model kW UPSInternal Batteries 1 EBM 2 EBMs 3 EBMs 4 EBMs xxx 12 6 4 7 13 6 9 5 27 17 42 27 60 34 76 xxx 12 6 4 7 13 6 9 5 27 17 42 27 60 34 76 NOTE Battery times...

Page 30: ...3 34 23 54 35 77 44 98 6 60 30 6 2 18 4 13 33 22 52 33 74 42 94 Table 11 Parallel UPS System Battery Runtimes at Full Half Load in Minutes with N 1 Continued Number of UPSs kW UPSInternal Batteries 1...

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