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Instructional Booklet

Page

 

16

Effective: July 2010

ATC-100 Contactor Based Transfer Switch

For more information visit: www.eaton.com

IB01602017E

5.3.1  Utility Power Source Failure

Standard Utility power source failure is defined as a reduction or 

loss of voltage.  If this occurs, the sequence of operation is as fol-

lows.

1. Failure of the Utility is detected by the controller intelligence.

2. When the controller detects a failure, the engine contacts 

close or open (after delay if programmed) and start the 

engine-driven generator.

3. When the Generator voltage reaches its operation rating, the 

K2 relay closes, starting the transfer operation.  This operat-

ing sequence causes the contactor to open the Utility and 

close on Generator.

4. The load is now transferred to the Generator power source.

5.3.2  Utility Power Source Restoration

1. A return to the Utility power source begins when the voltage 

in phase-to-phase in a single sensing unit is restored to a pre-

set value.

2. At the preset voltage, the controller will cause the K1 relay to 

change state.  This starts the return to the Utility power 

source.

3. During this sequence, the contactor opens the Generator and 

closes on the Utility.

4. Simultaneously, the engine cool-down timer initiates the shut 

down of the engine driven generator.

5. Transfer of the load back to the Utility power source is now 

complete.

Section 6: Testing and Problem Solving

6.1  Testing

After the ATS equipment is initially installed or during planned out-

ages, the installation should be tested to ensure that all equipment 

operates properly.  This attention to detail will help avoid unex-

pected malfunctions.  Mechanical and/or electrical tests should be 

performed as described in this section.

The frequency of subsequent testing should be based on recom-

mendations of the Genset manufacturer.  Use the system test 

pushbutton to check the electrical operation of the switch.

6.1.1 Mechanical and/or Electrical Testing

Energize the ATS equipment as described in Sections 6.1.2 

through 6.1.6.  Insure that all safety precautions are taken and 

that all 

WARNINGS

 and 

CAUTIONS

 are observed.

6.1.2 No Voltage Steps

With no voltage available on either power source, proceed as fol-

lows.

Step 1:

The generator engine start controls should be in the OFF 

position to prevent an undesired start.

Step 2:

Ensure that the Controller has been set to the proper 

applied system voltage.

Step 3:

Check all ATS loads to ensure that they are ready to be 

energized.

6.1.3 Connecting the Power Sources

Step 1:

Close the Utility power source upstream protection 

device.  The Utility power switching device should close.

Step 2:

Connect the engine start battery cable.

Step 3:

With the emergency generator in the OFF position, close 

the Generator power source upstream protective device, 

assuming such a device used.

 

WARNING

HIGH VOLTAGES ASSOCIATED WITH OPERATIONAL TRANSFER 

SWITCH EQUIPMENT PRESENT A SHOCK HAZARD THAT CAN 

CAUSE SEVERE PERSONAL INJURY OR DEATH.  USE EXTREME CAU-

TION TO AVOID TOUCHING ELECTRICAL CONNECTIONS WHENEVER 

INSPECTING OR TESTING THE EQUIPMENT.

IN ADDITION, IMPROPER OPERATION OF THE GENERATOR SET PRE-

SENTS A HAZARD THAT CAN CAUSE SEVERE PERSONAL INJURY 

OR DEATH.  OBSERVE ALL SAFETY PRECAUTIONS IN YOUR GENER-

ATOR SET OPERATIONS AND INSTALLATION MANUALS.

 

NOTICE

SINCE FEATURE 4 (TIME DELAY ENGINE COOL-OFF), AS DESCRIBED 

IN SECTION 3, IS A STANDARD FEATURE, AN ENGINE START SIG-

NAL WILL BE PRESENT FOR A PERIOD OF TIME WHEN THE SWITCH 

IS FIRST ENERGIZED.  THE PERIOD OF TIME IS EQUAL TO THE TIMER 

SETTING.  TO AVOID STARTING THE ENGINE DURING THIS TIME 

PERIOD, TURN THE GENERATOR CONTROLS TO THE OFF POSITION.

Summary of Contents for ATC-100

Page 1: ...et Description Page 1 Introduction 2 2 Receiving Handling and Storing 6 3 Equipment Description 6 4 Installation and Wiring 10 5 Operation 15 6 Testing and Problem solving 16 7 Adjustments 18 8 Mainte...

Page 2: ...use of existing power facilities or claims against the purchaser or user by its customers resulting from the use of the information and descriptions con tained herein 1 1 2 Safety Precautions All safe...

Page 3: ...wer source and the Generator power source fails while the Utility power source is still unavailable the ATS remains connected to the Generator power source ATSs automatically perform the transfer func...

Page 4: ...ithin its undervolt age underfrequency overfrequency setpoint ranges for the nomi nal voltage and frequency setting Connected Connected is defined as when the input is shorted by an external contact o...

Page 5: ...r 1 2 Position Power Contactor 3 Position Power Contactor C2 C3 POSITION 7 POSITION 8 POSITIONS 9 TO 12 POSITION 13 POSITION 14 POSITION 15 SWITCHING DEVICE ARRANGEMENT NUMBER OF POLES AMPERE RATING V...

Page 6: ...usly mentioned ATS equipment is packaged for forklift movement Protect the equipment from impact at all times and DO NOT double stack Once the equipment is at the installation location and ready to be...

Page 7: ...lay when transferring from the Utility to the Generator power source Timing begins when the Generator becomes available It permits controlled trans fer of the load circuit to the Generator Jumper sele...

Page 8: ...ion Contact This feature provides a contact that indicates if the power switching device is in the Open or Closed position 15E Source 1 Position Indication Contact This feature provides 1 dry form C c...

Page 9: ...ustable thermostat External control power is not required 41A Space Heater with Thermostat 100 Watt This feature provides a 100 watt W space heater with a non adjustable thermostat 3 5 Enclosure The r...

Page 10: ...ed it should be mechanically and electrically checked for proper installation and operation The procedures for these initial mechanical and electrical checks are outlined in Section 6 of this instruct...

Page 11: ...mounting bolts after any required shim ming is completed Figure 8 Typical Mounting of the ATS to a Mounting Surface Step 6 Double check to ensure that all packing and shipping materials have been remo...

Page 12: ...s load conductors and control wiring should be connected to locations as indicated in the Customer Wiring Book let supplied with the ATS equipment Once the ATS equipment has been installed and wired p...

Page 13: ...E PRIOR TO MAKING THE GENERATOR START CONNECTION TO THE SWITCH SET THE ENGINE GENERATOR CONTROLS SELECTOR SWITCH IN THE OFF POSITION TO PREVENT AN UNWANTED GEN ERATOR START CONTROL WIRING SUCH AS THE...

Page 14: ...e terminal block wiring Step 1 Figure 10 shows two tension clamp terminal blocks There is a large one and small one but the operation is the same for both A small tool such as a screwdriver will be pu...

Page 15: ...100 Controller Instruction Booklet IB01602019E if values are above 130 Vac or below 110 Vac 11 Insert the J7 connector into the controller 12 Follow the testing procedure in Section 6 to ensure proper...

Page 16: ...section The frequency of subsequent testing should be based on recom mendations of the Genset manufacturer Use the system test pushbutton to check the electrical operation of the switch 6 1 1 Mechanic...

Page 17: ...ke prior to call ing for assistance Frequently the effort will successfully address most problems encountered The problem solving procedure is presented in the Troubleshooting Guide Table 3 Section 5...

Page 18: ...hazards or potential maintenance problems Inspect the area especially where switching device is installed for any safety hazards including personnel safety and fire hazards Exposure to certain chemic...

Page 19: ...Example To order the transformer pack for an ATC1C2X20400WRU transfer switch order Catalog Number TSTXFP as shown in Figure 14 Figure 14 Typical ATC 100 Controlled Contactor Type ATS ATC 100 Controlle...

Page 20: ...pply NN and Generator or gener ator supply EN Refer to Figure 16 for the location of all parts discussed in this document Load cables MUST be connected and torqued BEFORE installing the SUPPLY cables...

Page 21: ...structional Booklet Effective July 2010 Page 21 ATC 100 Contactor Based Transfer Switch Figure 16 400 A 2 Pole ATS Interior Components NORMAL SOURCE LOAD LUGS NEUTRAL CONNECTIONS MANUAL OPERATING HAND...

Page 22: ...and should be connected to a generator controller NEVER connect directly to a starter solenoid or ignition system See the Genset manufacturer instruction leaflet for recommended wire sizes and locati...

Page 23: ...y Utility power If the switch is properly applied for the system voltage ordered the Utility Available white LED should light Figure 18 Using a voltmeter check for proper system voltage on Utility and...

Page 24: ...est Generator Test TDES timer times out Send Engine Start signal Energize Gen Start relay Is Generator Available TDNE timer times out Sync timer times out Open Utility Switching Device and Close Gener...

Page 25: ...c timer times out Open Generator Switching Device Momentarily energize K1 Sources synchronized before Sync timer times out No Yes and Close Utility Switching Device Utility is powering the load TDEC t...

Page 26: ...ds TDNE Fixed Seconds Time Delay Normal to Emergency 2 or15 seconds 15 seconds TDEN Fixed Minutes Time Delay Emergency to Normal 5 minutes 5 minutes TDEC Fixed Minutes Time Delay Engine Cool off 1 min...

Page 27: ...nerator should start and the ATS should trans fer to the Generator 3 After transfer close the upstream breaker or close the Utility Control Circuit Fused Disconnect The TDEN timer should begin countin...

Page 28: ...Tables UNDERVOLTAGE PICKUP DROPOUT TABLE PERCENTAGE VOLTAGE 120 208 220 230 240 380 415 480 90 108 187 198 207 216 342 374 432 Pickup 80 96 166 176 184 192 304 332 384 Dropout UNDERFREQUENCY PICKUP DR...

Page 29: ...IB01602017E For more information visit www eaton com Instructional Booklet Effective July 2010 Page 29 ATC 100 Contactor Based Transfer Switch Notes...

Page 30: ...Instructional Booklet Page 30 Effective July 2010 ATC 100 Contactor Based Transfer Switch For more information visit www eaton com IB01602017E Notes...

Page 31: ...IB01602017E For more information visit www eaton com Instructional Booklet Effective July 2010 Page 31 ATC 100 Contactor Based Transfer Switch Notes...

Page 32: ...G THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwis...

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