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EATON 

WCB11070.1

 

Brake Assemblies Installation, Operation and Maintenance Manual

  

E-CLCL-II015-E

 

 December 2016  

13

WCBD Brake Assemblies

6.1.5 

Parts (Standard)

 

 

 

136WCBD 

 236WCBD 

 336WCBD 

  436WCBD 

 

 

146429AE  

 

146430AE 

 

146413AE  

 

146431AE 

Item  Description 

Part Number  Qty 

Part Number 

Qty 

Part Number  Qty 

Part Number 

Qty

Mounting Flange Sub-Assembly* 

513985-01 

513985-01 

513985-01 

513985-01 

1

Stud 

307111-04 16 307111-10  16 307111-05 16  307111-07  16

Friction Disc Sub-Assembly* 

513990 

513990 

513990 

513990 

4

12 

Clamp 

Tube 

308204-07 16 308204-02  16 308204-04 16  308204-05  16

13 

Pressure Plate Sub-Assembly* 

513985-03 

513985-03 

513985-03 

513985-03 

1

17 Flat 

Washer 

000067X0042 

16  000067X0042 16  000067X0042 16  000067X0042 16

18 Lock 

Nut 

000110X0075 

16  000110X0075 16  000110X0075 16  000110X0075 16

19 

Dual 

Cylinder 

514586  1 514586  1 514586  1  514586  1

21 Seal 

(Inner) 

000402X0005 

000402X0005 2 

000402X0005 2 

000402X0005 2

23 Seal 

(Outer) 

000402X0006 

000402X0006 2 

000402X0006 2 

000402X0006 2

28 

Gear (Not included with Assembly.) 

416538-#### 

416536-#### 

416535-#### 

416537-#### 

1

29 

Wear 

Spacer 

N/A  N/A 

308397 16 

308397 32 

308397 48

30 

Reaction Plate Sub-Assembly* 

N/A 

N/A 

513985-02 

513985-02 

513985-02 

3

33 

Dual 

Piston 

515657  1 515657  1 515657  1  515657  1

34 

Release 

Spring 

416751-01 16 416751-01  32 416751-01 48  416751-01  64

105 

Pipe 

Plug 

000077X0021 

000077X0021 1 

000077X0021 1 

000077X0021 1

114 

Seal 

(Intermediate) 

000402X0040 

000402X0040 2 

000402X0040 2 

000402X0040 2

* Individual parts breakdown for standard WCB2 sub-assemblies are in section 6.4 of Eaton manual WCB 11070.

6.1.6 

Parts (Standard)

 

 

 

148WCBD 

 248WCBD 

 348WCBD 

  448WCBD 

 

 

146432AE  

 

146433AE 

 

146434AE  

 

146435AE 

Item  Description 

Part Number  Qty 

Part Number 

Qty 

Part Number  Qty 

Part Number 

Qty

Mounting Flange Sub-Assembly* 

514329-05 

514329-05 

514329-05 

514329-05 

1

Stud 

307111-23 16 307111-22  16 307111-21 16  307111-20  16

Friction Disc Sub-Assembly* 

514325 

514325 

514325 

514325 

4

12 

Clamp 

Tube 

308440-08 16 308440-07  16 308440-06 16  308440-05  16

13 

Pressure Plate Sub-Assembly* 

514329-01 

514329-01 

514329-01 

514329-01 

1

17 Flat 

Washer 

000067X0042 

16  000067X0042 16  000067X0042 16  000067X0042 16

18 Lock 

Nut 

000110X0075 

16  000110X0075 16  000110X0075 16  000110X0075 16

19 

Dual 

Cylinder 

514753  1 514753  1 514753  1  514753  1

21 Seal 

(Inner) 

000402X0042 

000402X0042 2 

000402X0042 2 

000402X0042 2

23 Seal 

(Outer) 

000402X0044 

000402X0044 2 

000402X0044 2 

000402X0044 2

28 

Gear (Not included with Assembly.) 

416794-#### 

416795-#### 

416688-#### 

416797-#### 

1

29 

Wear 

Spacer 

N/A  N/A 

308398 16 

308398 32 

308398 48

30 

Reaction Plate Sub-Assembly* 

N/A 

N/A 

514329-02 

514329-02 

514329-02 

3

33 

Dual 

Piston 

514484  1 514484  1 514484  1  514484  1

34 

Release 

Spring 

416751-04 16 416751-04  32 416751-04 48  416751-04  64

105 

Pipe 

Plug 

000077X0021 

000077X0021 1 

000077X0021 1 

000077X0021 1

114 

Seal 

(Intermediate) 

000402X0043 

000402X0043 2 

000402X0043 2 

000402X0043 2

* Individual parts breakdown for standard WCB2 sub-assemblies are in section 6.4 of Eaton manual WCB 11070.

Summary of Contents for Airflex WCBD Series

Page 1: ...WCB11070 1 WCBD Brake Assemblies Installation Operation and Maintenance Manual Airflex Product Line 204201...

Page 2: ...damage Note This manual is a supplement to the Airflex manual WCB 11070 For complete information on WCBD brake assemblies obtain a copy of WCB 11070 and use it in conjunction with this manual Caution...

Page 3: ...ion 7 1 2 How It Works 7 1 3 WCB2 verses WCBD 7 2 0 INSTALLATION 8 2 1 Preparation and Arrangements 8 2 2 Mounting 8 2 3 Air System 8 2 4 Coolant System 8 3 0 OPERATION 8 3 1 Conditions of Operation 8...

Page 4: ...mblies Installation Operation and Maintenance Manual E CLCL II015 E December 2016 4 Index of Tables Table No TableTitle Page No 1 Item Description 5 2 Air Inlet Sizes NPT 8 3 Fastener Description and...

Page 5: ...tion 1 Mounting Flange S A 6 Stud 7 Friction Disc S A 12 Clamp Tube 13 Pressure Plate S A 17 Flat Washer Item Description 18 Locknut 19 Dual Cylinder 21 Seal Inner 23 Seal Outer 28 Gear Not included 2...

Page 6: ...EATON WCB11070 1 Brake Assemblies Installation Operation and Maintenance Manual E CLCL II015 E December 2016 6 WCBD Brake Assemblies Figure 2 19 28 21 114 33 23 6 105 18 17 13 34 12 30 7 29 1...

Page 7: ...ch as friction disc and wear plate maintenance 1 2 How It Works 1 2 1 Referring to Figure 1 the operation of the Airflex WCBD brake assembly is identical to that of the Airflex WCB2 tensioner brake wi...

Page 8: ...system response a minimum number of bends and elbow should be used 2 3 5 The WCBD brake assembly does not require lubricated air however associated control valves may Consult the valve manufacturer f...

Page 9: ...at of Molykote 55 O ring lubricant to the piston seal grooves and chamfer on the piston the sealing surfaces in the cylinder 19 and the seals 21 23 and 114 4 1 10 Install the new seals in the grooves...

Page 10: ...the plugs and gauges from the outer most ports and install them in the inner ports leaving all of the outermost ports open 4 1 17 5Apply 80 psig 5 1 bar air pressure through one of the inner ports in...

Page 11: ...9 114 Seal Intermediate 000402X0075 2 000402X0075 2 000402X0075 2 Individual parts breakdown for standard WCB2 sub assemblies are in section 6 4 of Eaton manual WCB 11070 6 1 2 Parts Standard 114WCBD...

Page 12: ...0402X0016 2 000402X0016 2 000402X0016 2 000402X0016 2 Individual parts breakdown for standard WCB2 sub assemblies are in section 6 4 of Eaton manual WCB 11070 6 1 4 Parts Standard 124WCBD 224WCBD 324W...

Page 13: ...diate 000402X0040 2 000402X0040 2 000402X0040 2 000402X0040 2 Individual parts breakdown for standard WCB2 sub assemblies are in section 6 4 of Eaton manual WCB 11070 6 1 6 Parts Standard 148WCBD 248W...

Page 14: ...CD Part Number 000402X0003 000402X0046 000402X0004 000153X1239 204183 Quantity 1 2 1 1 1 18 107726CD Part Number 000402X0021 000402X0016 000402X0022 000153X1239 204183 Quantity 2 2 2 1 1 24 107727CD P...

Page 15: ...ent seal part numbers 11 12 13 Updated Seal Kits 6 2 with current seal and kit part numbers 14 Corrected 24WCBD cylinder part number 11 12 13 Added Section 7 REVISION PAGE 15 Deleted warranty page Las...

Page 16: ...2016 Eaton Hydraulics Group USA Airflex Division 9919 Clinton Road Cleveland OH 44144 1077 Tel 216 281 2211 Fax 216 281 3890 Eaton Hydraulics Group Asia Pacific Airflex Division 281 Fa Sai Road Waiga...

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