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EATON 

WCB11070.1

 

Brake Assemblies Installation, Operation and Maintenance Manual

  

E-CLCL-II015-E

  

December 2016  

12

WCBD Brake Assemblies

6.1.3 

Parts (Standard)

 

 

 

118WCBD 

 218WCBD 

 318WCBD 

  418WCBD 

 

 

146421AE  

 

146422AE 

 

146423AE  

 

146424AE 

Item  Description 

Part Number  Qty 

Part Number 

Qty 

Part Number  Qty 

Part Number 

Qty

Mounting Flange Sub-Assembly* 

513232-01 

513232-01 

513232-01 

513232-01 

1

6 Stud 

000245X0057 

12  000245X0063 12  000245X0085 12  000245X0086 12

Friction Disc Sub-Assembly* 

513882 

513882 

513882 

513882 

4

12 

Clamp 

Tube 

306956-11 12 306956-12  12 306956-34 12  306956-22  12

13 

Pressure Plate Sub-Assembly* 

513232-03 

513232-03 

513232-03 

513232-03 

1

17 Flat 

Washer 

000153X0727 

12  000153X0727 12  000153X0727 12  000153X0727 12

18 Lock 

Nut 

000110X0030 

12  000110X0030 12  000110X0030 12  000110X0030 12

19 

Dual 

Cylinder 

514695  1 514695  1 514695  1  514695  1

21 Seal 

(Inner) 

000402X0021 

000402X0021 2 

000402X0021 2 

000402X0021 2

23 Seal 

(Outer) 

000402X0022 

000402X0022 2 

000402X0022 2 

000402X0022 2

28 

Gear (Not included with Assembly.) 

302813-#### 

302907-#### 

413208-#### 

414111-#### 

1

29 

Wear 

Spacer 

N/A 

N/A 

308388-02 12 308388-02 24 308388-02 36

30 

Reaction Plate Sub-Assembly* 

N/A 

N/A 

513232-02 

513232-02 

513232-02 

3

33 

Dual 

Piston 

514693  1 514693  1 514693  1  514693  1

34 

Release 

Spring 

307629 

307629 12 

307629 18 

307629 24

114 

Seal 

(Intermediate) 

000402X0016 

000402X0016 2 

000402X0016 2 

000402X0016 2

* Individual parts breakdown for standard WCB2 sub-assemblies are in section 6.4 of Eaton manual WCB 11070.

6.1.4 

Parts (Standard)

 

 

 

124WCBD 

 224WCBD 

 324WCBD 

  424WCBD 

 

 

146425AE  

 

146426AE 

 

146427AE  

 

146428AE 

Item  Description 

Part Number  Qty 

Part Number 

Qty 

Part Number  Qty 

Part Number 

Qty

Mounting Flange Sub-Assembly* 

513348-01 

513348-01 

513348-01 

513348-01 

1

6 Stud 

000245X0069 

12  000245X0071 12  000245X0081 12  000245X0082 12

Friction Disc Sub-Assembly* 

513964-01 

513964-01 

513964-01 

513964-01 

4

12 

Clamp 

Tube 

306542-05 12 306542-20  12 306542-23 12  306542-24  12

13 

Pressure Plate Sub-Assembly* 

513348-03 

513348-03 

513348-03 

513348-03 

1

17 Flat 

Washer 

000153X0641 

12  000153X0641 12  000153X0641 12  000153X0641 12

18 Lock 

Nut 

000110X0073 

12  000110X0073 12  000110X0073 12  000110X0073 12

19 

Dual 

Cylinder 

514690  1 514690  1 514690  1  514690  1

21 Seal 

(Inner) 

000402X0023 

000402X0023 2 

000402X0023 2 

000402X0023 2

23 Seal 

(Outer) 

000402X0024 

000402X0024 2 

000402X0024 2 

000402X0024 2

28 

Gear (Not included with Assembly.) 

411672-#### 

410970-#### 

412433-#### 

413195-#### 

1

29 

Wear 

Spacer 

N/A  N/A 

308396 12 

308396 24 

308396 36

30 

Reaction Plate Sub-Assembly* 

N/A 

N/A 

513348-02 

513348-02 

513348-02 

3

33 

Dual 

Piston 

514545  1 514545  1 514545  1  514545  1

34 

Release 

Spring 

416751-02 12 416751-02  24 416751-02 36  416751-02  48

114 

Seal 

(Intermediate) 

000402X0041 

000402X0041 2 

000402X0041 2 

000402X0041 2

* Individual parts breakdown for standard WCB2 sub-assemblies are in section 6.4 of Eaton manual WCB 11070.

Summary of Contents for Airflex WCBD Series

Page 1: ...WCB11070 1 WCBD Brake Assemblies Installation Operation and Maintenance Manual Airflex Product Line 204201...

Page 2: ...damage Note This manual is a supplement to the Airflex manual WCB 11070 For complete information on WCBD brake assemblies obtain a copy of WCB 11070 and use it in conjunction with this manual Caution...

Page 3: ...ion 7 1 2 How It Works 7 1 3 WCB2 verses WCBD 7 2 0 INSTALLATION 8 2 1 Preparation and Arrangements 8 2 2 Mounting 8 2 3 Air System 8 2 4 Coolant System 8 3 0 OPERATION 8 3 1 Conditions of Operation 8...

Page 4: ...mblies Installation Operation and Maintenance Manual E CLCL II015 E December 2016 4 Index of Tables Table No TableTitle Page No 1 Item Description 5 2 Air Inlet Sizes NPT 8 3 Fastener Description and...

Page 5: ...tion 1 Mounting Flange S A 6 Stud 7 Friction Disc S A 12 Clamp Tube 13 Pressure Plate S A 17 Flat Washer Item Description 18 Locknut 19 Dual Cylinder 21 Seal Inner 23 Seal Outer 28 Gear Not included 2...

Page 6: ...EATON WCB11070 1 Brake Assemblies Installation Operation and Maintenance Manual E CLCL II015 E December 2016 6 WCBD Brake Assemblies Figure 2 19 28 21 114 33 23 6 105 18 17 13 34 12 30 7 29 1...

Page 7: ...ch as friction disc and wear plate maintenance 1 2 How It Works 1 2 1 Referring to Figure 1 the operation of the Airflex WCBD brake assembly is identical to that of the Airflex WCB2 tensioner brake wi...

Page 8: ...system response a minimum number of bends and elbow should be used 2 3 5 The WCBD brake assembly does not require lubricated air however associated control valves may Consult the valve manufacturer f...

Page 9: ...at of Molykote 55 O ring lubricant to the piston seal grooves and chamfer on the piston the sealing surfaces in the cylinder 19 and the seals 21 23 and 114 4 1 10 Install the new seals in the grooves...

Page 10: ...the plugs and gauges from the outer most ports and install them in the inner ports leaving all of the outermost ports open 4 1 17 5Apply 80 psig 5 1 bar air pressure through one of the inner ports in...

Page 11: ...9 114 Seal Intermediate 000402X0075 2 000402X0075 2 000402X0075 2 Individual parts breakdown for standard WCB2 sub assemblies are in section 6 4 of Eaton manual WCB 11070 6 1 2 Parts Standard 114WCBD...

Page 12: ...0402X0016 2 000402X0016 2 000402X0016 2 000402X0016 2 Individual parts breakdown for standard WCB2 sub assemblies are in section 6 4 of Eaton manual WCB 11070 6 1 4 Parts Standard 124WCBD 224WCBD 324W...

Page 13: ...diate 000402X0040 2 000402X0040 2 000402X0040 2 000402X0040 2 Individual parts breakdown for standard WCB2 sub assemblies are in section 6 4 of Eaton manual WCB 11070 6 1 6 Parts Standard 148WCBD 248W...

Page 14: ...CD Part Number 000402X0003 000402X0046 000402X0004 000153X1239 204183 Quantity 1 2 1 1 1 18 107726CD Part Number 000402X0021 000402X0016 000402X0022 000153X1239 204183 Quantity 2 2 2 1 1 24 107727CD P...

Page 15: ...ent seal part numbers 11 12 13 Updated Seal Kits 6 2 with current seal and kit part numbers 14 Corrected 24WCBD cylinder part number 11 12 13 Added Section 7 REVISION PAGE 15 Deleted warranty page Las...

Page 16: ...2016 Eaton Hydraulics Group USA Airflex Division 9919 Clinton Road Cleveland OH 44144 1077 Tel 216 281 2211 Fax 216 281 3890 Eaton Hydraulics Group Asia Pacific Airflex Division 281 Fa Sai Road Waiga...

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