Eaton 70160 Manual Download Page 2

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Model 70160

Table of Contents

Introduction ......................................................................................................... 2
Identification ........................................................................................................ 3
Tools Required .................................................................................................... 3
Parts Drawing ...................................................................................................... 4 - 5
Parts List ............................................................................................................. 6 - 7
Repair information

Disassembly .................................................................................................. 8 - 10
Reassembly ................................................................................................... 11 - 12

Fault - Logic Troubleshooting .............................................................................. 13 - 17
Start-up Procedure .............................................................................................. 18

Introduction

This manual provides service information for Eaton Models 70160 variable displacement piston pumps. Step
by step instructions for the complete disassembly, inspection, and reassembly of the pump are given. The
following recommendations should be followed to insure successful repairs.

Remove the pump from the application.

Cleanliness is extremely important.

Clean the port areas thoroughly before disconnecting the hydraulic lines.

Plug the pump ports and cover the open hydraulic lines immediately after they're disconnected.

Drain the oil and clean the exterior of the pump before making repairs.

Wash all metal parts in clean solvent.

Use compressed air to dry the parts. Do not wipe them dry with paper towels or cloth.

Compressed air should be filtered and moisture free.

Always use new seals when reassembling hydraulic pumps.

Lubricate the new rubber seals with a petroleum jelly (Vaseline

®

) before installation.

Torque all bolts over gasketed joints, then repeat the torquing sequence to makeup for gasket
compression.

Verifying the accuracy of pump repairs on an authorized test stand is essential.

Introduction

Summary of Contents for 70160

Page 1: ......

Page 2: ...extremely important Clean the port areas thoroughly before disconnecting the hydraulic lines Plug the pump ports and cover the open hydraulic lines immediately after they re disconnected Drain the oil...

Page 3: ...0 Single Piston Pump 78162 Single Piston Pump with Gear Pump 78161 Tandem Piston Pumps 78163 Tandem Piston Pumps with Gear Pump B Sequential Numbering C Engineering Design Code A A B B Tools Required...

Page 4: ...Press Fit 6 5 4 1 Shaft assembly for rear pump of tandem Shaft assembly for single pump or front pump of tandem 1 7 7 8 8 8 8 9 10 10 9 10 10 11 11 29 48 12 24 41 16 Press Fit 23 17 17 14 3 50 50 1 51...

Page 5: ...8 27 27 28 28 37 37 K4 4 2 1 2 2 26 26 21 20 18 19 19 1 19 19 1 18 2 27A 27B 28A 55 1 49 55 2 55 3 55 4 49 1 55 55 5 37 35 36 55 1 55 55 2 55 3 55 4 55 5 49 49 1 34 34 1 32 K2 1 K2 2 K2 3 32 K3 1 31 K...

Page 6: ...2 Cap Screws 5 16 18 50 8 mm 2 in Long 27A 2 Cap Screws 5 16 18 82 6 mm 3 25 in Long 27B 2 Cap Screws 5 16 18 88 9 mm 3 5 in Long 28 2 Cap Screws 5 16 18 63 5 mm 2 5 in Long 28A 2 Cap Screws 5 16 18...

Page 7: ...Kits K1 1 Tandem Piston Pump Mounting Kit K1 1 1 35T Coupler 36 8 mm 1 45 in long K1 2 1 O ring 1 59 mm Dia x 101 6 mm ID 0625 in Dia x 4 in ID K1 3 2 Cap Screws K1 4 2 Washer K2 1 Gear Pump Mounting...

Page 8: ...0 PSI standard spring and poppet are shown on the bottom and the optional high pressure 13 7 to 20 7 bar 200 to 300 PSI spring and poppet is shown on the top The same charge pressure relief valve spri...

Page 9: ...over assembly that was previously removed 22 Valveplate directional rotation CW or CCW is identified by the location of the metering slots located on the face of the valve plates Pump input rotation s...

Page 10: ...osite cover plate The bearing cup in this cover plate is press fit and not removable Repeat steps 30 through 31 33 To remove swashplate first use a small press and press the drive shaft needle bearing...

Page 11: ...See Parts Information manual for number 8 Place the bearing cup into trunnion cover over the crush ring or shims see Figure 40 9 Lubricate and install the o ring seal into counter bore of housing see...

Page 12: ...24 Carefully install the endcover assembly by aligning it with the dowel pins located in the pump housing Use caution not to dislodge the valve plate see Figure 54 25 Align the spline of the gerotor...

Page 13: ...th the problem statements and follow the action steps shown in the box diagrams This will provide help in correcting minor problems eliminating unnecessary machine down time Following the fault logic...

Page 14: ...Below Level Repair or Replace Check System Pressure Reduce System Load High OK 9 Inspect Charge Relief Valve OK 11 Inspect Charge Pump 13 Inspect Motor 12 Inspect Inlet Screen or Filter Replace Clogge...

Page 15: ...Servo Control If used OK OK OK 2 7 Defective Repair or Replace Inspect Motor 12 Replace Clogged Check Charge Pressure 10 Low OK Inspect Pump Bypass Valve If used Replace Pump Motor Defective Repair or...

Page 16: ...spect Motor 12 Inspect Inlet Screen or Filter Replace Clogged OK 8 Check Charge Pressure 10 Low OK OK Replace Pump Motor Inspect Servo Control If used OK 2 Inspect Pump Bypass Valve If used OK Defecti...

Page 17: ...r outlet c open inlet to charge pump 9 Check System Pressure a See figure 60 for location of pressure gauge installation b consult owner operators manual for maximum system relief valve settings 10 Ch...

Page 18: ...engine over for 15 seconds 5 Replace the coil wire or return the fuel flow to the injectors Place the transmission unit in the neutral position start the engine and run it at a low idle The charge pum...

Page 19: ...19 Model 70160...

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