Eaton 70160 Manual Download Page 10

10

Model 70160

28 With the retaining ring
removed, use a small press to
press the shaft seal and input shaft
assembly from the housing
assembly.

29 With the input shaft assembly
removed, disassemble the
assembly for inspection by
removing the shaft seal, washer,
retaining ring thrust washers and
bearing (see Figure 26).

Note: The rear pump on tandem
units uses a spacer in place of
shaft seals.

30 To remove the swashplate
from the housing assembly, use a
9/16 in. socket or end wrench and
remove the three cap screws
retaining the control arm cover plate assembly. Start at the
cover plate with control arm. (see Figure 27).

31 With the retaining cap screws removed, insert two small
screwdrivers in the notches located
in the cover plate assembly and pry
upward. Make sure bearing cup
comes off with the cover plate (see
Figure 28).

Note: The crush ring in the control
arm trunnion cover does not need
to be removed (see Figure 29). The
only time the crush ring needs to
be removed is when either the
trunnion cover, the swashplate
assembly or the housing assembly
is replaced.  A shim kit is then
required in the crush rings place.

32 Reposition the pump assembly
to remove opposite cover plate.
The bearing cup in this cover plate
is press fit and not removable.
Repeat steps 30 through 31.

33 To remove swashplate, first
use a small press and press the
drive shaft needle bearing out of
the housing.

34 With housing in the upright position rotate the swashplate
upside down, slide the swashplate toward the control side and
lift it from the pump housing (see Figure 30).

Note:  The swashplate control shaft will fit out either side of the

pump housing. Be sure to note on which side of the housing
the control shaft protrudes before removing swashplate from
housing for correct reassembly orientation.

35 Use an o-ring pick or similar tool to remove the o-ring
seals from the two counter-bores
in the housing or the cover plates
(see Figure 31).

36 To remove the control side
cover plate lip seal, use a small
press and press the lip seal inward
(see Figure 32).

37 Remove the thrust plate from
the swashplate. The thrust plate is
reversible and either side may face
the swashplate (see Figure 33).

38 When the needle bearing is
replaced, the numbered end of the
needle bearing must face away
from the housing and pressed to
the dimension as shown (see
Figure 35).

Figure 26

Figure 27

Repair Information

 - Disassembly

Figure 32

Figure 34

1.78 mm

[.07 in.]

Numbered End

Flange End of Housing

Figure 35

Figure 25

Figure 28

Figure 29

Figure 30

Figure 33

Figure 31

Summary of Contents for 70160

Page 1: ......

Page 2: ...extremely important Clean the port areas thoroughly before disconnecting the hydraulic lines Plug the pump ports and cover the open hydraulic lines immediately after they re disconnected Drain the oil...

Page 3: ...0 Single Piston Pump 78162 Single Piston Pump with Gear Pump 78161 Tandem Piston Pumps 78163 Tandem Piston Pumps with Gear Pump B Sequential Numbering C Engineering Design Code A A B B Tools Required...

Page 4: ...Press Fit 6 5 4 1 Shaft assembly for rear pump of tandem Shaft assembly for single pump or front pump of tandem 1 7 7 8 8 8 8 9 10 10 9 10 10 11 11 29 48 12 24 41 16 Press Fit 23 17 17 14 3 50 50 1 51...

Page 5: ...8 27 27 28 28 37 37 K4 4 2 1 2 2 26 26 21 20 18 19 19 1 19 19 1 18 2 27A 27B 28A 55 1 49 55 2 55 3 55 4 49 1 55 55 5 37 35 36 55 1 55 55 2 55 3 55 4 55 5 49 49 1 34 34 1 32 K2 1 K2 2 K2 3 32 K3 1 31 K...

Page 6: ...2 Cap Screws 5 16 18 50 8 mm 2 in Long 27A 2 Cap Screws 5 16 18 82 6 mm 3 25 in Long 27B 2 Cap Screws 5 16 18 88 9 mm 3 5 in Long 28 2 Cap Screws 5 16 18 63 5 mm 2 5 in Long 28A 2 Cap Screws 5 16 18...

Page 7: ...Kits K1 1 Tandem Piston Pump Mounting Kit K1 1 1 35T Coupler 36 8 mm 1 45 in long K1 2 1 O ring 1 59 mm Dia x 101 6 mm ID 0625 in Dia x 4 in ID K1 3 2 Cap Screws K1 4 2 Washer K2 1 Gear Pump Mounting...

Page 8: ...0 PSI standard spring and poppet are shown on the bottom and the optional high pressure 13 7 to 20 7 bar 200 to 300 PSI spring and poppet is shown on the top The same charge pressure relief valve spri...

Page 9: ...over assembly that was previously removed 22 Valveplate directional rotation CW or CCW is identified by the location of the metering slots located on the face of the valve plates Pump input rotation s...

Page 10: ...osite cover plate The bearing cup in this cover plate is press fit and not removable Repeat steps 30 through 31 33 To remove swashplate first use a small press and press the drive shaft needle bearing...

Page 11: ...See Parts Information manual for number 8 Place the bearing cup into trunnion cover over the crush ring or shims see Figure 40 9 Lubricate and install the o ring seal into counter bore of housing see...

Page 12: ...24 Carefully install the endcover assembly by aligning it with the dowel pins located in the pump housing Use caution not to dislodge the valve plate see Figure 54 25 Align the spline of the gerotor...

Page 13: ...th the problem statements and follow the action steps shown in the box diagrams This will provide help in correcting minor problems eliminating unnecessary machine down time Following the fault logic...

Page 14: ...Below Level Repair or Replace Check System Pressure Reduce System Load High OK 9 Inspect Charge Relief Valve OK 11 Inspect Charge Pump 13 Inspect Motor 12 Inspect Inlet Screen or Filter Replace Clogge...

Page 15: ...Servo Control If used OK OK OK 2 7 Defective Repair or Replace Inspect Motor 12 Replace Clogged Check Charge Pressure 10 Low OK Inspect Pump Bypass Valve If used Replace Pump Motor Defective Repair or...

Page 16: ...spect Motor 12 Inspect Inlet Screen or Filter Replace Clogged OK 8 Check Charge Pressure 10 Low OK OK Replace Pump Motor Inspect Servo Control If used OK 2 Inspect Pump Bypass Valve If used OK Defecti...

Page 17: ...r outlet c open inlet to charge pump 9 Check System Pressure a See figure 60 for location of pressure gauge installation b consult owner operators manual for maximum system relief valve settings 10 Ch...

Page 18: ...engine over for 15 seconds 5 Replace the coil wire or return the fuel flow to the injectors Place the transmission unit in the neutral position start the engine and run it at a low idle The charge pum...

Page 19: ...19 Model 70160...

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