Eastwood TIG 200 Instructions Manual Download Page 6

6

COMPONENTS AND CONTROLS

1. Power Switch

 – The Power Switch also serves as the overload Circuit Breaker and is located at

the right of the rear panel 

(FIG. C)

.

2. Amperage (Front Panel)

 – Set the Output Amperage Knob marked “A” 

(FIG. A)

, located at up-

per left of the top panel, to an appropriate setting based on the thickness and type of the metal
being welded. (Refer to Data Chart for actual settings.)

3. Amperage (Foot Pedal)

 – Same operation as the panel control but is used while the foot pedal

is in use 

(FIG. B)

.

4. Clearance Effect

 – The Clearance Effect Knob 

(FIG. A)

 is located at the upper right of the top

panel. Clearance Effect will control how much cleaning versus penetration occurs. The more
negative the value will result in greater penetration and less cleaning and the more positive the
value will result in less penetration but greater cleaning.

5. Pre Flow

 – The Pre Flow Knob located at the lower left of the top panel 

(FIG. A)

 controls the

time (in seconds) that the shielding gas starts to fl ow after the trigger or foot pedal is pressed
before the arc starts. (Refer to Data Chart for actual settings.)

6. Post Flow

 – The Post Flow Knob located at the lower right of the top panel 

(FIG. A)

 controls

the time (in seconds) that the shielding gas continues to fl ow after the trigger or foot pedal is
released. (Refer to Data Chart for actual settings.)

7. Gas Flow

 – The included regulator limits the shielding gas fl ow from the bottle and also displays

how much gas is left in the bottle. The Gas Flow Indicator Gauge is located on the left side
and is generally set between 12 to 21 SCFH. (Refer to Data Chart for actual settings.) This is
explained in further detail in the Preparing to Weld section of this manual. The gauge on the right
indicates the pressure left in the tank.

8. AC/DC

 – The DC setting is used for welding steel and stainless steel while the

AC setting is used for welding aluminum 

(FIG. A)

. (Refer to Data Chart for actual settings.)

9. TIG/Stick Switch

 – The TIG/Stick Switch allows selection between TIG Welding or Stick Weld-

ing confi guration. 

NOTE:

 Stick Weld Torch is 

Not Included

.

10. Foot Pedal/Panel Control

 – The Foot Pedal/Panel Control selection switch is located at the

upper right of the top panel and when set in the ‘Foot Pedal’ position, the Foot Pedal control is
activated. When set to the ‘Panel Control’ position, the Torch Trigger is activated 

(FIG. A)

.

11. Torch Switch

 – The switch on the torch (Fig. D) controls starting and stopping the arc. When

using the torch switch the Amperage is set on the adjustment knob on the front panel of the
welder.

12. Foot Pedal

 – The foot pedal is for starting and stopping the arc as well as controlling the Am-

perage during the weld. When using the foot pedal the Amperage is set by the adjustment knob
on the side of the foot pedal 

(FIG. B)

.

FIG. A

FIG. B

FIG. C

FIG. D

DATA CHART 

(ALSO LOCATED ON TOP OF WELDER)

Summary of Contents for TIG 200

Page 1: ...TIG200 AC DC WELDER INSTRUCTIONS Item 20565...

Page 2: ...y plan Eastwood will determine whether repair or replacement is the most suitable option to rectify the defect At Eastwood s request the purchaser must return to Eastwood any products claimed defectiv...

Page 3: ...ts are electrically hot when the welder is on Do not allow these hot parts to come in contact with your bare skin or wet clothing Separate yourself from the welding circuit by using insulating mats to...

Page 4: ...cific application maintain them and all related components in good condition Keep protective cap in place over valve except when cylinder is in use Use proper equipment procedures and have adequate he...

Page 5: ...each material to be welded A dedicated fine grit synthetic stone grinding wheel or a Tungsten Sharpener POWER REQUIREMENTS The Eastwood TIG 200 AC DC is Voltage sensing it will automatically operate...

Page 6: ...actual settings 7 Gas Flow The included regulator limits the shielding gas flow from the bottle and also displays how much gas is left in the bottle The Gas Flow Indicator Gauge is located on the left...

Page 7: ...ION 1 Locate the Ground Cable and Clamp 2 The Ground Cable connection is located at the far right of the front panel as shown in FIG G With the Key on the connector in the 12 O clock position insert t...

Page 8: ...ne 1 Shut off the welder 2 Make sure the Tungsten and Torch are sufficiently cooled for handling then loosen and remove the Back Cap then the Collet FIG H and remove the Tungsten from the FRONT of the...

Page 9: ...hielding gas flows after the arc stops Refer to Data Chart for actual settings 7 Power Switch Once all of the settings have been selected and the torch is assembled and ready to use the welder can be...

Page 10: ...and gasses released during welding are hazardous Do not breathe fumes that are produced by the welding operation Wear an OSHA approved respirator when welding Always work in a properly ventilated area...

Page 11: ...tarting point for best results is achieved by holding the tip at a 75 angle Hold the Filler Metal Rod at a 90 angle to the Tungsten Tip FIG J Never allow the Tungsten Tip to touch the welding surface...

Page 12: ...ormance integrity of the welder Always store the unit in a safe clean and dry environment TORCH MAINTENANCE The Eastwood TIG 200 has a number of consumable parts that will need to be replaced over tim...

Page 13: ...r to settings chart Check for loose fittings where gas could be leaking Contaminated filler metal Clean filler metal making sure to remove any oil debris or moisture Contaminated base metal Clean base...

Page 14: ...14 TIG TROUBLESHOOTING...

Page 15: ...when welding Always work in a properly ventilated area Never weld coated materials including but not limited to cadmium plated galvanized lead based paints ARC RAYS CAN BURN Arc rays produce intense u...

Page 16: ...llet Body 2 4mm 3 32 12822 TIG 200 Collet 1 6mm 1 16 12824 TIG 200 Collet 2 4mm 3 32 12825 TIG 200 Long Back Cap 12819 TIG 200 Gas Nozzle 9 8mm 3 8 12821 TIG 200 Gas Nozzle 11 2mm 1 2 13953 TIG Access...

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