Eastwood TIG 200 Instructions Manual Download Page 15

15

STICK WELDING

1.

Plug the power cord into a properly grounded, 110-120 Volt AC, 50/60Hz, 20 Amp or a 220-240 Volt AC 50/60Hz. 30 Amp circuit.

2.

Move the TIG/Stick Switch to the “Stick” position.

3.

Make sure the Electrode or “Stick” 

is not making contact with the grounded workpiece

.

4.

Switch the Power Switch to “On”.

5.

While wearing a properly functioning Auto Darkening Welding Helmet, lightly drag the tip of the Welding Rod along the workpiece surface to start an arc.

6.

Feed the Welding Rod into the workpiece joint at a 15° angle.

7.

Lift rod from workpiece when weld bead is completed.

8.

Turn off Welder power switch.

9.

Set the Electrode or “Stick” Holder on a safe, non-flammable, surface.

WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION! 

Electric welding produces sparks which can be discharged considerable distances at high velocity igniting flammable or exploding 
vapors and materials.  
Do not operate electric arc welder in areas where flammable or explosive vapors are present.  
Do not use near combustible surfaces. Remove all flammable items within 35 feet of the welding area.  
Always keep a fire extinguisher nearby while welding.  
Use welding blankets to protect painted and or flammable surfaces; rubber weather-stripping, dash boards, engines, etc.  
Ensure power supply has properly rated wiring to handle power usage.

HOT METAL & TOOLS WILL BURN! 

Electric welding heats metal and tools to temperatures that will cause severe burns! 
Use protective, heat resistant gloves and clothing when using Eastwood or any other welding equipment. Never touch welded work surface, 
torch tip or nozzle until they have completely cooled.

FUMES & WELDING GASES CAN BE A HEALTH HAZARD! 

Fumes and gasses released during welding are hazardous. Do not breathe fumes that are produced by the welding operation. 
Wear an OSHA-approved respirator when welding.  
Always work in a properly ventilated area.  
Never weld coated materials including but not limited to: cadmium plated, galvanized, lead based paints.

ARC RAYS CAN BURN! 

Arc rays produce intense ultraviolet radiation which can burn exposed skin and cause eye damage. Use a shield with the proper filter 
(a minimum of #11) to protect your eyes from sparks and the rays of the arc when welding or when observing open arc welding  
(see ANSI Z49.1 and Z87.1 for safety standards).  
Use suitable clothing made from durable flame-resistant material to protect your skin.  
If other persons or pets are in the area of welding, use welding screens to protect bystanders from sparks and arc rays.

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH! 

Improper use of an electric welder can cause electric shock, injury and death! Read all precautions described in the Welder Manual  
to reduce the possibility of electric shock.  
Disconnect welder from power supply before assembly, disassembly or maintenance of the torch, contact tip and when installing  
or removing nozzles.  
Always wear dry, protective clothing and leather welding gloves and insulated footwear. Use suitable clothing made from durable  
flame-resistant material to protect your skin.  
If other persons or pets are in the area of welding, use welding screens to protect bystanders from sparks.  
Always operate the welder in a clean, dry, well ventilated area. Do not operate the welder in humid, wet, rainy or poorly ventilated areas. 
The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not allow these “hot” parts to come in 
contact with your bare skin or wet clothing.  
Separate yourself from the welding circuit by using insulating mats to prevent contact from the work surface.  
Be sure that the work piece is properly supported and grounded prior to beginning an electric welding operation.  
Always attach the ground clamp to the piece to be welded and as close to the weld area as possible. This will give the least   
resistance and best weld.

Summary of Contents for TIG 200

Page 1: ...TIG200 AC DC WELDER INSTRUCTIONS Item 20565...

Page 2: ...y plan Eastwood will determine whether repair or replacement is the most suitable option to rectify the defect At Eastwood s request the purchaser must return to Eastwood any products claimed defectiv...

Page 3: ...ts are electrically hot when the welder is on Do not allow these hot parts to come in contact with your bare skin or wet clothing Separate yourself from the welding circuit by using insulating mats to...

Page 4: ...cific application maintain them and all related components in good condition Keep protective cap in place over valve except when cylinder is in use Use proper equipment procedures and have adequate he...

Page 5: ...each material to be welded A dedicated fine grit synthetic stone grinding wheel or a Tungsten Sharpener POWER REQUIREMENTS The Eastwood TIG 200 AC DC is Voltage sensing it will automatically operate...

Page 6: ...actual settings 7 Gas Flow The included regulator limits the shielding gas flow from the bottle and also displays how much gas is left in the bottle The Gas Flow Indicator Gauge is located on the left...

Page 7: ...ION 1 Locate the Ground Cable and Clamp 2 The Ground Cable connection is located at the far right of the front panel as shown in FIG G With the Key on the connector in the 12 O clock position insert t...

Page 8: ...ne 1 Shut off the welder 2 Make sure the Tungsten and Torch are sufficiently cooled for handling then loosen and remove the Back Cap then the Collet FIG H and remove the Tungsten from the FRONT of the...

Page 9: ...hielding gas flows after the arc stops Refer to Data Chart for actual settings 7 Power Switch Once all of the settings have been selected and the torch is assembled and ready to use the welder can be...

Page 10: ...and gasses released during welding are hazardous Do not breathe fumes that are produced by the welding operation Wear an OSHA approved respirator when welding Always work in a properly ventilated area...

Page 11: ...tarting point for best results is achieved by holding the tip at a 75 angle Hold the Filler Metal Rod at a 90 angle to the Tungsten Tip FIG J Never allow the Tungsten Tip to touch the welding surface...

Page 12: ...ormance integrity of the welder Always store the unit in a safe clean and dry environment TORCH MAINTENANCE The Eastwood TIG 200 has a number of consumable parts that will need to be replaced over tim...

Page 13: ...r to settings chart Check for loose fittings where gas could be leaking Contaminated filler metal Clean filler metal making sure to remove any oil debris or moisture Contaminated base metal Clean base...

Page 14: ...14 TIG TROUBLESHOOTING...

Page 15: ...when welding Always work in a properly ventilated area Never weld coated materials including but not limited to cadmium plated galvanized lead based paints ARC RAYS CAN BURN Arc rays produce intense u...

Page 16: ...llet Body 2 4mm 3 32 12822 TIG 200 Collet 1 6mm 1 16 12824 TIG 200 Collet 2 4mm 3 32 12825 TIG 200 Long Back Cap 12819 TIG 200 Gas Nozzle 9 8mm 3 8 12821 TIG 200 Gas Nozzle 11 2mm 1 2 13953 TIG Access...

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