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SOLAR OFF-GRID MPPT PCU, PAGE 05, Ver. 1.0

Know Your Off-Grid 

MPPT PCU 

A. PCU System Description

Your Off-Grid MPPT PCU is a pure sinewave single phase output system.

In  normal  mode,  PCU  operates  from  battery  or  solar  power  source  and  produces 
single phase AC output to cater the load requirement.

MPPT based Solar charge controller, supplies DC power for battery charging as well as 
for the PCU.

If solar is unavailable or is available in lesser amount, connected batteries will go into 
discharge  mode  and  grid  input  will  get  triggered  automatically  at  certain 
predetermined battery voltage level. Grid Input source takes care of output load and 
starts battery charging till sufficient battery charge level is reached. 

1.  Internal Components 

System comprises the following main control boards.
 

a) Control Board

 

b) Display Board

a. Control Board: It controls operation of MPPT charger and PCU. It contains power   

modules of MPPT and PCU. MPPT receives DC supply from solar array and provides 
charging  voltage  to  battery  and  DC  voltage  for  PCU  operation.  This  board  also 
contains Power relays for grid and PCU, based on signal from DSP board transfer 
operation is controlled and Output is available at load.

b. Display Board: It receives all inputs from Control Board. It displays parameters of PV 

Module, Battery, PCU and Grid.

2.  Operating Priority

  

a. Smart Mode/SBG Priority - Your PCU gives fisrt priority to solar, second priority to 

battery and third priority to grid in this case. 

b. PCU Mode/SGB Priority - Your PCU gives fisrt priority to solar, second priority to grid 

and third priority to battery in this case. 

c. 

Hybrid Mode

 - In this mode PCU works with solar as well as batteries. Grid charger 

takes place only when solar power is not available & battery discharges up to battery 
low level trip. It will charge the batteries up to certain limit to maintain float level of 
battery.

Summary of Contents for ESM3K/48

Page 1: ...CORPORATE OFFICE EASTMAN AUTO POWER LTD 547 Udyog Vihar Phase V Gurgaon 122016 Haryana India India Toll Free No 1800 419 8610 91 124 4682600 2610 sales eastmanglobal com...

Page 2: ...nfigurable parameters through front end wide screen LCD display Intelligent mixing of Grid current with solar in case of solar energy shortfall during cloudy days Highest efficiency in its class Built...

Page 3: ...ntries and a 2200 loyal distributor and dealer network across the world Eastman Auto Power Limited instituted by Eastman group is a leading manufacturer of Tall Tubular Batteries Tubular Gel SMF Batte...

Page 4: ...Instruction D Storage Instructions 03 04 Know Your Off Grid MPPT PCU Operating Instructions A PCU System Description B Front Panel Description C Back Panel Description D Wiring Diagram E How To Confi...

Page 5: ...ation maintenance repair of the equipment should be undertaken by trained experiencedandauthorizedserviceorelectricalpersonnel 5 To disconnect turn off all MCBs located at the back panel of PCU We req...

Page 6: ...water or excessive humidity Routine preventive check should be carried out Store the Solar PCU in its original packing keeping the arrow on the box pointing vertically upward Store it in dry location...

Page 7: ...U please carry out visual check for any damage during transport B PCU Installation Guide The system must be installed in a dry clean room To have proper ventilation the user must ensure enough air exc...

Page 8: ...MCB for battery voltage 96V Press Soft start switch for 30 sec to charge the capacitor before switching ON the battery MCB Solar Charging will start Press the Reset Switch to PCU ON Thereafter switch...

Page 9: ...oard It controls operation of MPPT charger and PCU It contains power modules of MPPT and PCU MPPT receives DC supply from solar array and provides charging voltage to battery and DC voltage for PCU op...

Page 10: ...ation Display Display Parameter Battery 57 9V 0 0A 1 0A 15 31 50 Dischg 0 9KWH 0 5KWH Output 220V 15 31 50 50Hz 0 0A 100W 0 9KWH View 1 View 2 Solar 140V 15 31 50 0 0A 0 0W 0 8 KWH Grid 220V 15 31 50...

Page 11: ...tral Battery Mains MCB For Load Distribution Solar Panel Junction Box IP65 blocking diode MCB Fuse ATC BYPASS 2 INVERTER UPS 1 0 PANEL SPV BATT GRID O P 7 5KVA 120V 10KVA 120V SOFT START SWITCH FUSE B...

Page 12: ...Volt Reset All The Set Values to Default Values Reset All Setting Inv output setting Set voltage as per suitable season Freedom to connect any kind of batteries Choose When to Cut Solar Reset All Grid...

Page 13: ...Solar Grid If Otherwise CASE 01 Grid Supply Solar Power Load Battery Backup Solar PCU Solar Absent Grid Present A Load Runs on Battery If Batt volt 11 5V B Load Runs on Grid Battery Charging By Grid...

Page 14: ...n Grid Battery Charging By Solar If Otherwise CASE 01 Grid Supply Solar Power Load Battery Backup Solar PCU Solar Absent Grid Present A Load Runs on Grid If Batt volt 11 2V B Load Runs on Grid Battery...

Page 15: ...r Load Battery Backup Solar PCU Solar Absent Grid Present A Load Runs on Grid B Battery Charging By Grid CASE 02 Grid Supply Solar Power Load Battery Backup Solar PCU Solar Absent Grid Absent A Load R...

Page 16: ...ch at OFF position Ensure battery voltage and polarity Switch ON Battery MCB Ensure SOLAR PV Module voltage polarity Connect solar PV Module supply Now turn ON PCU Reset switch While connecting Grid s...

Page 17: ...uidelines 1 Ensure proper ventilation and cleanliness surrounding your PCU 2 We recommend to keep Room Temperature at about 30 C 5 C for improved life cycle of the batteries Checkpoints Check points Q...

Page 18: ...Contact Our Service Center f Maintain ambient temp as per spec Output Under Over Voltage a Output short circuit b Control board failed a Check load b To reset the fault press reset switch on front LCD...

Page 19: ...verse Protection Reverse Current Flow High Temperature Over Current Battery Overcharge Protection Pv Reverse Protection Reverse Current Flow High Temperature Over Current Battery Overcharge Protection...

Page 20: ...faced or altered 4 The seals are broken or show evidence of tampering 5 All plastic surfaces and all other externally exposed parts that are scratched or damaged due to abnormal customer use This warr...

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