EarthCore Isokern Magnum 86072 Series Installation, Operation, Maintenance And Owner'S Manual Download Page 19

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Assembly Instructions - Access Modification

Through-Wall Accesses:

1. Combustion Air Inlet: Combustion air inlet kits though not required 

by Isokern may help improve fireplace operation in homes tightly sealed 

and with other ventilating appliances installed. 

Check  local  codes  for 

combustion air inlet requirements.

 

The  following  is  a  general  representation  of  a  generic 

combustion air kit and not a requirement of Earthcore Industries, 

LLC.    Local  building  codes  prevail  and  should  be  checked  before 

installation. 

 

Generic fireplace combustion air kits typically consist of a sliding 

stainless steel access door affixed to a three inch (3”) or four inch (4”) 

diameter stainless steel sleeve approximately twelve inches (12”) long. 

An exterior vent with dress plate, weather hood and rodent prevention 

screen of a maximum one-quarter inch (1/4”) wire mesh completes the 

kit. (Figure 20)

 

The access door is fitted into the finished fire brick lining at the 

interior sidewall of the firebox. The twelve inch (12”) long sleeve can 

be introduced into the firebox side wall or back wall by core drilling an 

appropriately sized hole at the selected firebox location. Keep the top of 

the four inch (4”) diameter access hole no more than six inches (6”) above 

the finished firebrick floor. The hole size should allow for a one-quarter 

inch (1/4”) mortar joint around the air access sleeve for heat expansion.

 

The sleeve passes through the firebox wall and must

be connected to metal pipe (by other) - either flexible or rigid - that leads 

to the source for outside combustion air, as directly as possible from the 

EPA Phase 2 qualified Standard Series fireplace (Few to no bends) with a 

maximum length of sixty feet (60’).

WARNING:  

Do not use combustible duct material. Avoid installing a 

combustion air inlet where the opening could be blocked by snow, bushes 

or other obstacles. Air inlet must terminate a minimum of three feet below 

the chimney cap level. Air inlet ducts shall not terminate in attic spaces.

2. Gas Line Feed: For a fireplace having the provision for installation of 

a gas pipe, the provision is intended only for connection to a decorative 

gas appliance. 

CAUTION: 

When using the decorative appliance, the fireplace damper 

must be set in the fully open position.

 

Gas line for gas log sets used in the Isokern firebox can be routed 

through  the  side  wall,  back  wall  or  floor  of  the  firebox  by  drilling  an 

appropriately sized hole using a masonry drill bit.

3. Electrical Line Feed can be routed through the firebox back wall, side 

walls  or  floor  by  drilling  an  appropriately  sized  hole  using  a  masonry 

drill bit. Be sure to follow the gas log appliance manufacturer’s explicit 

electrical line connection instructions for vented fireplace installations.

 

Gas line and electric line must be fed through separate access 

holes.

CAUTION:

 All access holes must be grouted with mortar – after line or 

conduit feed - to seal any gaps or cracks around line feed conduits.

Summary of Contents for Isokern Magnum 86072 Series

Page 1: ...g manufacturer s explicit installation sizing and operation instructions It is the responsibility of the general contractor to provide adequate clearances from all firebox surfaces as specified in thi...

Page 2: ...List and Dimensions Isokern Standard Series Component List and DImensions Magnum Series Component List and Dimensions Magnum 86072 Series Required Clearance to Combustibles Assembly Instructions Isok...

Page 3: ...consists of an outer casing block and an inner liner with a fourteen inch 14 diameter flue hole The chimney components are field assembled using Earthcore Mortar to glue the components together The D...

Page 4: ...s eg burning construction debris or other highly flammable material tossing kicking or otherwise forcing logs into the firebox EPA Phase 2 qualified Standard Series fireplace and DM 54 chimney systems...

Page 5: ...of air during the normal firing process In the event the home is tightly sealed and has modern energy efficient features the optional combustion air supply kits may not provide all the air required to...

Page 6: ...Warnock Hersey Listing Label Facsimile 6...

Page 7: ...n a permit EPA Yellow Phase 2 Qualifying Hangtag 7 MANUFACTURER EARTHCORE INDUSTRIES LLC MODEL NO Series 36 C PARTICLE EMISSIONS 2 93 GRAMS KG OF WOOD BURNED For proper operation catalyst must be repl...

Page 8: ...4 C 5 2 3 4 G 69 3 4 69 3 4 37 1 4 69 3 4 WEIGHT 1300 lbs 1420 lbs 1600 lbs 3 10 3 4 Catalyst 56 W x 71 H x 29 1 2 D MINIMUM FRAMING 46 W x 71 H x 29 1 2 D 52 W x 71 H x 29 1 2 D C 33 43 33 48 36 42...

Page 9: ...ually seen coming out of a chimney is essentially a combination of unburned fuel carbon and hydrogen and moisture in the form of water vapor The Catalytic Combustor system is a technology that provide...

Page 10: ...Model A 36 43 Smoke Dome Small Part No Model Qty No 12 36 2 Smoke Dome Medium Part No Model Qty No 11 46 2 Side Wall Part No Model Qty No 20 36 6 Back Walls Part No Model Qty No 25 36 3 Model A 36 26...

Page 11: ...48 Qty 2 2 2 SMOKE DOME 12 28 2 Size A 32 1 2 43 43 53 True Height When Installed 34 28 2 90 28 6 9 G 5 1 2 Model 28 Only 65 28 3 G Cut to 20 Cut as shown mortar pieces together and stagger joints wh...

Page 12: ...ze 34 60 4 34 72 4 Backwall Part Fireplace Quantity No Size M67 60 8 M67 72 8 Damper Support Left and Right Part Fireplace Quantity No Size M94L 60 M94L 72 1 1 M94R 60 1 M94R 72 1 43 28 6 1 4 6 1 4 52...

Page 13: ...above the top of the firebox opening Drywall must be cut 2 back from the firebox opening sides and 8 above the top of the opening Notes A The EPA Phase 2 qualified Standard Series fireplace fireplace...

Page 14: ...ly mortared firebox and smoke dome assembly requires approximately 25 pounds dry measure of Earthcore mortar Broken Components Components broken into 2 or 3 pieces can be repaired by using Earthcore m...

Page 15: ...one half inches 1 1 2 above the top of the concrete support slab If the design preference is for a raised hearth floor of the fireplace elevated above the room s floor then the base plate can be set o...

Page 16: ...firebox for level If necessary adjust the top surface of the box assembly for level by inserting a shim between the lowest wall component and the top surface of the base plate Any gap created under t...

Page 17: ...e smoke dome sloping sidewalls have a beveled bottom edge so that they will sit tight onto the flat top of the side walls Step 12 Make sure that all component contact surfaces have been properly seale...

Page 18: ...Assembly Instructions Isokern Magum 86072 Models 18...

Page 19: ...eat expansion The sleeve passes through the firebox wall and must be connected to metal pipe by other either flexible or rigid that leads to the source for outside combustion air as directly as possib...

Page 20: ...inished brickwork however this is just a suggestion and other face joint dimensions are also acceptable Step 1 Wet mop the inside of the EPAPhase 2 qualified Standard Series fireplace with a damp spon...

Page 21: ...3 8 in the brick work is recommended and has the best appearance Other face joint dimensions are acceptable however smaller joints may not leave room for heat expansion of fire brick 3 Start the fire...

Page 22: ...econd fire should be the same as the first fire The second fire should burn for no more than thirty to sixty minutes and allowed to go out Do not refuel the fireplace during the second lighting A twen...

Page 23: ...ing season in colder climates thoroughly inspect the Fire Lite fireplace and chimney system Chimneys must be installed so that access is provided for inspection and cleaning The chimney should be insp...

Page 24: ...ng directions in manufacturers operating manual For warranty purposes proof of fireplace or HearthCAT purchase is required Labor for removal and or re installation of the catalytic component is not th...

Page 25: ...brief description of the defect ISOKERN or any division thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defective components ISOKERN is not responsibl...

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