EARLY RIDER HELLION X20 User Manual Download Page 6

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RECOMMENDED TOOLS & TORQUE VALUES

4mm Allen Key
5mm Allen Key
6mm Allen Key
Cross head screw driver
Shock pump
Torque wrench

STEM HANDLEBAR CLAMP BOLTS

5-6 Nm

STEM STEERER TUBE BOLTS

5.2 Nm

REAR DERAILLEUR

8-10 Nm

REAR WHEEL AXLE

15 Nm

FRONT WHEEL AXLE

5 Nm

GRIP

SEATCLAMP

5-6 Nm

SEAT

RAIL

CLAMP

14-16

BRAKE LEVERS

6-8 Nm

BRAKE CALLIPER BOLTS

6-8 Nm

DISC ROTOR BOLTS

6 Nm

SHIFT LEVER

3-4 Nm

HEADSET

PEDALS

WHEEL/DROPOUT BOLT

8 Nm

CASSETTE

30-50 Nm

CRANK PRE LOAD BOLT

0.7 - 1.5Nm

CRANK PINCH BOLT

12Nm

RECOMMENDED TOOLS

TORQUE VALUES

Summary of Contents for HELLION X20

Page 1: ...HELLIONX20 HELLIONX24 USERMANUAL...

Page 2: ...purchased your bike online then some assem bly will be required This manual will guide you through the final assembly The instructions are intended to detail important points vital for the safe and ef...

Page 3: ...BLY 19 FRONT REFLECTOR 19 REAR REFLECTOR 20 WHEEL REFLECTORS 20 HEADSET BOLT INSERT 20 BELL ADJUSTING THE SADDLE HEIGHT FRONT SUSPENSION SET UP AND SAG REAR SUSPENSION SET UP AND SAG CHECK YOUR BRAKES...

Page 4: ...4 KNOWYOURBIKE HELLIONX24...

Page 5: ...RAKE LEVER GEAR SHIFTER STEM HEADTUBE HEADSET SUSPENSION FORK G H I J K L BRAKE ROTOR BRAKE CALLIPER PEDAL CRANK CHAINRING CHAIN M N O P Q R REAR SHOCK SEAT CLAMP SEAT POST SADDLE REAR DERAILLEUR CASS...

Page 6: ...BOLTS 5 2 Nm REAR DERAILLEUR 8 10 Nm REAR WHEEL AXLE 15 Nm FRONT WHEEL AXLE 5 Nm GRIP 2 Nm SEATCLAMP 5 6 Nm SEAT RAIL CLAMP 14 16 Nm BRAKE LEVERS 6 8 Nm BRAKE CALLIPER BOLTS 6 8 Nm DISC ROTOR BOLTS 6...

Page 7: ...are intended to be limited to 15cm 6 or less This is a set of conditions for operation of a bicycle that includes Condition 1 and Condition 2 as well as rough trails rough unpaved roads and rough ter...

Page 8: ...the bike box It can be used again 2 Lift the seatpost assembly and wheels out of the box Keep these in a safe place 3 Lift the bike upwards and out of the box 4 Rest the bike on the ground either lea...

Page 9: ...lded tabs from the box Be careful not to damage the bike box It can be used again 2 Lift the seat post assembly out of the box Keep this in a safe place 3 Lift the bike upwards and out of the box UNBO...

Page 10: ...ts using the 4mm allen key and put them somewhere safe 2 Mount the handlebar to the stem and install the faceplate 4 Make sure the gaps of the stem are even and that the logos are centrally aligned To...

Page 11: ...sen the seat clamp by opening the quick release QR lever and insert the seatpost 3 Tighten the QR clamp by closing the lever 2 It is important the seat post is always inserted past the minimum inserti...

Page 12: ...e wrap and foam packaging 2 Using the 5mm allen key Fit the derailleur into the mech hanger but do not tighten yet 3 Before tightening the derailleur bolt make sure the notch on the derailleur sits be...

Page 13: ...easier pull the rear mech towards the back of the bike 4 Install the rear axle into the frame be careful on the first couple of turns to ensure the axle engages with the thread Tighten the axle by tu...

Page 14: ...wheel into the fork dropouts making sure the rotor is centered in the brake calliper and the axle hole is lined up 4 Slide the 15mm axle into the fork from the left hand side disc side gently turn the...

Page 15: ...he fork then gently turn the axle to engage the first few threads and tighten to the fixed position tighten the QR axle to 15Nm by pressing the lever Check the disc brake operates correctly 2 Open the...

Page 16: ...move the non drive side crank arm 1 Using the supplied 5mm allen key Remove the 2 pinch bolts 4 Install the guard plate using the 2 x M6 bolts don t fully tighten make sure the plate can still be rota...

Page 17: ...6 Once installed cycle the suspension to make sure the chain doesn t contact the chainguard 7 Rotate the cranks to gain access to the 2 x M6 bolts and tighten to 6Nm 8 Reverse the instructions above...

Page 18: ...ad screw driver 1 2 PEDAL ASSEMBLY Make sure you take note of which pedal is the right hand pedal and which is the left hand pedal Apply some grease to the threads If there are washers supplied in the...

Page 19: ...gled bracket and white reflector Slide the reflector down on to the bracket until the it clicks into position FRONT REFLECTOR 2 Remove the split screw from the bracket and fit to the seatpost by slott...

Page 20: ...Slide the reflector towards the centre of the wheel until you feel the it locates with a soft click into position To fit the headset bolt insert push the insert by hand into the headset bolt The inser...

Page 21: ...the bottom of the pedal stroke for optimum efficiency Your seat post is marked to indicate the maximum permissible height of the saddle For safety reasons do not exceed the maximum extension mark The...

Page 22: ...FOR FURTHER INFORMATION AND MAINTENANCE TIPS PLEASE DOWNLOAD SUSPENSION USER GUIDES FROM EARLYRIDER COM The Hellion X is fitted with an air sprung suspension fork The air pressure is set to suit the...

Page 23: ...stanchion SETTING SAG When you set up the sag please have your child sit on the saddle properly making sure all their weight is on the bike Observe the O ring position which is on the shock stanchion...

Page 24: ...arms to resist this motion Regularly inspect the brakes for adjustment and wear and make sure your child knows which brake lever operates which wheel FOR FURTHER INFORMATION AND MAINTENANCE TIPS PLEA...

Page 25: ...chanic It is possible that a light rubbing can be heard when the wheel turns This sound comes from light contact between the disc and the brake pads and will disappear after the initial running in per...

Page 26: ...e conditions Also remember that visibility is reduced in the wet RIDING ON THE ROAD Ride carefully on busy streets or highways It is the responsi bility of the parent or carer to be aware of the laws...

Page 27: ...it s worth spending some time allowing your child to get used to riding their new bike in a quiet open area free from traffic The bike is built for speed and awesomeness Ensure that your child is pro...

Page 28: ...on the bars BRAKES Check function BOLTS HARDWARE Check bolts are tight spray with water dispersant after washing rain BRAKE PADS Check wear of brake pads BOTTOM BRACKET Check for play damage CRANK BO...

Page 29: ...eep the bolts looking like new CLEANING Weather conditions are generally the biggest factor that determine the frequency of cleaning and lubrication Cleaning your bike regularly means you are more lik...

Page 30: ...n sufficiently check the brake pad thicknesses Replace the brake pads if the pad wear indicators are visible Be careful not to allow any oil or grease to get onto the rotor and brake pads otherwise th...

Page 31: ...T USER GUIDES FROM EARLYRIDER COM ADJUSTING HEADSET Adjustment of the headset or re tensioning after re positioning of spacers to adjust the stem height is relatively straightforward threadless headse...

Page 32: ...the tyre You can re seat the tyre by inflating the tyre to 95 of the maximum air pressure stated on the tyres sidewall SPROCKET CRANK FREEWHEEL These are components that come under significant stress...

Page 33: ...es If you can t find what you re looking or for any questions regarding the compatibility of parts please contact our customer services by phone or email CUSTOMER SERVICES Office 44 0 1264 810777 Work...

Page 34: ...he useful life cycle is not the same as the warranty period The warranty identifies the period of time that Early Rider will replace the product if this becomes necessary this does not guarantee that...

Page 35: ...sed dealer Warranties must be dealt with by your original point of purchase and a proof of purchase must be provided Transportation to and from the Early Rider authorised dealer is the responsibility...

Page 36: ...M EARLYRIDERBIKES INFO EARLYRIDER COM 44 0 1264 810777 HENLEY ON THAMES UK 2020 EARLY RIDER LIMITED All other trademarks are the property of their respective owners Specifications are subject to chang...

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EARLY RIDER HELLION X20, User Manual

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