Eagle TT4, Parts & Service Manual

Page: 4 / 106

4
QA022 REV05 01.27.12
INTRODUCTION ....................................................................................................................... 3
P
URPOSE
& U
SE OF
T
HIS
M
ANUAL
......................................................................................................................... 3
T
ECHNICAL ASSISTANCE
.......................................................................................................................................... 3
O
RDERING
S
PARE
/S
ERVICE
P
ARTS
.......................................................................................................................... 3
C
ONTACT
I
NFORMATION
......................................................................................................................................... 3
T
ABLE OF CONTENTS
................................................................................................................................................ 4
WARRANTY ................................................................................................................................ 6
V
EHICLE
ID I
NFORMATION
..................................................................................................................................... 6
W
ARRANTY INFORMATION
...................................................................................................................................... 7
S
AFETY INFORMATION
............................................................................................................................................. 8
SERVICE PARTS ILLUSTRATIONS & DETAIL ................................................................. 9
I
DENTIFICATION KEY
............................................................................................................................................... 9
P
OWER TRAIN
..........................................................................................................................................................10
Engine Dress ......................................................................................................................................................10
Engine Mounts ..................................................................................................................................................12
Engine Oil ..........................................................................................................................................................14
Cylinder Head ...................................................................................................................................................16
Cylinder Block ...................................................................................................................................................18
Crankshaft Piston & Torque Converter .........................................................................................................20
Camshaft & Valves ...........................................................................................................................................22
Timing Belt, Covers & Intermediate Shaft .....................................................................................................24
Manifolds, Intake & Exhaust ..........................................................................................................................26
Drive Pulleys ....................................................................................................................................................27
Crankcase Ventilation .....................................................................................................................................28
Distributor Spark Plugs & Cables ..................................................................................................................29
Carburetor .........................................................................................................................................................30
Belt-Drive ..........................................................................................................................................................31
Starter ................................................................................................................................................................32
Alternator ..........................................................................................................................................................33
Power Steering Pump .......................................................................................................................................34
Water Pump ......................................................................................................................................................35
C
OOLING
S
YSTEM
....................................................................................................................................................36
Cooling System.................................................................................................................................................36
D
RIVELINE
...............................................................................................................................................................38
Drive Shaft Assembly—Front .........................................................................................................................38
Drive Shaft Assembly—Rear ...........................................................................................................................39
S
TEERING
S
YSTEM
...................................................................................................................................................40
Steering System ................................................................................................................................................40
T
RANSMISSION
........................................................................................................................................................43
Cooling System—Transmission ......................................................................................................................43
Transaxle Mounting & Misc. Parts ................................................................................................................44
Transaxle Case Extension & Retainer ............................................................................................................46
A
XLES
......................................................................................................................................................................48
Axle Assembly—Front Non-Drive (2WD) ....................................................................................................48
T
ABLE
O
F
C
ONTENTS