Eagle TT4 Parts & Service Manual Download Page 17

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QA022 REV05 01.27.12

Item

Part Number

Qty

Description

4728218

GASKET PACKAGE STEEL HEAD(NS)

4773063

GASKET PACKAGE ALUMINUM HEAD(NS)

5241066

CYLINDER HEAD COVER

4739918

ALUMINUM CYLINDER HEAD COVER

4667303

RESTRICTOR

4621012

CAP-OIL FILTER

6100276

SCREW-HEX CAP-W/ WASHER M6-20

4343882

GASKET

4105395

SEAL-CAMSHAFT FRONT OIL

NPN

SCREW-HEX CAP M8-1.25 X 45

4343627

HEAD-CYLINDER WITH EDM INJECTION

6500267

SCREW-HEX CAP-W/ WASHER M10-1.25 X 16

4105295

NIPPLE-THERMOSTAT WATER BY-PASS

5281065

GASKET-CYLINDER HEAD

4556020

PLUG-CORE HOLE CUP (1.25") X .065

4556021

PLUG-CORE HOLE CUP (5/8) X .065

4556018

PLUG-OIL GALLERY HOLE (5/8)

4556019

PLUG-OIL GALLERY HOLE (.065"O.S.)

6500435

STUD-W/ FLAT WASHER M6

6100276

SCREW-HEX CAP-W/ WASHER

15A

6500274

NUT-LOCK-M6-1.00

6501435

WASHER-CYLINDER HEAD SCREW

6501433

SCREW-HEX CAP-M11-122.5

NPN

NUT-CAMSHAFT BEARING CAP STUD

NPN

CAPS-CAMSHAFT BEARING

4105396

SEAL-CAMSHAFT REAR OIL

CYLINDER HEAD

OWER

RAIN

Summary of Contents for TT4

Page 1: ...QA022 REV05 01 27 12 EAGLE TUGS PARTS SERVICE MANUAL Vehicle Types TT 4 TT 5 TT 6 TT 8 Engine Type Chrysler 2 5L 4 Cylinder Engine Model...

Page 2: ...2 QA022 REV05 01 27 12...

Page 3: ...ractors However for more detailed information on the Eagle War ranty and procedure as well as information pertaining to the safe operation of your Eagle product please see the Eagle Operations Manual...

Page 4: ...Piston Torque Converter 20 Camshaft Valves 22 Timing Belt Covers Intermediate Shaft 24 Manifolds Intake Exhaust 26 Drive Pulleys 27 Crankcase Ventilation 28 Distributor Spark Plugs Cables 29 Carburet...

Page 5: ...ator Pedal 78 Transmission Control 79 Instrument Panel 80 ELECTRICAL SYSTEM 83 Electrical Panel 83 Electrical Schematics 84 Ignition Module Wiring 87 Shutdown Module Wiring 88 Cab Option Wiring 89 Hea...

Page 6: ...can be found on the tractor s I D Plate located on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the engine compartment MO...

Page 7: ...r this warranty does not extend beyond its original term for any Eagle tow tractor or part replaced or repaired under warranty This warranty does not cover or provide credit for the following tractor...

Page 8: ...d muffler Do not smoke while working on the equipment To avoid injury always remove rings watches loose hanging jewelry and loose clothing before beginning to work on the equipment Tie long hair secur...

Page 9: ...The following abbreviations are used throughout the parts lists in this section Abbreviation Meaning Purpose NS Not Listed Part required but not shown on diagram NPN No Part Number Parts shown and num...

Page 10: ...10 QA022 REV05 01 27 12 POWER TRAIN ENGINE DRESS...

Page 11: ...TOR GASKET 15A 1001 3 GASKET 16 NPN 2 SCREW HEX CAP 1 4 20 X 3 4 17 NPN 1 WASHER FLAT 1 4 18 NPN 2 NUT 1 4 20 19 NPN 1 SCREW HEX HEAD M8 1 1 4 X 20 20 NPN 3 SCREW HEX CAP M8 1 1 4 X 40 21 NPN 2 STUD 5...

Page 12: ...12 QA022 REV05 01 27 12 20 ENGINE MOUNTS POWER TRAIN...

Page 13: ...35 8 A TT4 00067 1 ENGINESUPPORT SIDE 9 NPN 1 SCREW HEX CAP 1 2 13 X 4 1 2 GR5 10 NPN 2 SCREW HEX CAP M12 1 75 X 28 11 NPN 2 SCREW HEX CAP M12 1 75 X 60 12 A TT4 00068 1 ENGINESUPPORT 13 A TT4 00069...

Page 14: ...14 QA022 REV05 01 27 12 1 3 4 5 8 10 11 12 15 16 14 9 13 18 17 6 ENGINE OIL POWER TRAIN...

Page 15: ...7575 1 TUBE CLIP OIL LEVEL INDICATOR 7 6101445 1 NUT OIL LEVEL INDICATOR TUBE NS 8 4397768 1 GASKET PACKAGE OIL PAN 9 4536073 1 VALVE ANTI DRAIN BACK OIL FILTER ADAPTER 10 4387675 1 TUBE OIL PUMP PICK...

Page 16: ...16 QA022 REV05 01 27 12 20 CYLINDER HEAD POWER TRAIN...

Page 17: ...ITH EDM INJECTION 6500267 1 SCREW HEX CAP W WASHER M10 1 25 X 16 11 4105295 1 NIPPLE THERMOSTAT WATER BY PASS 12 5281065 1 GASKET CYLINDER HEAD 13 4556020 2 PLUG COREHOLECUP 1 25 X 065 13 4556021 AR P...

Page 18: ...18 QA022 REV05 01 27 12 CYLINDER BLOCK POWER TRAIN...

Page 19: ...2 PLUG CYLINDER BLOCK OIL GALLERY 5 8 10 4556022 5 PLUG CYLINDER BLOCK CORE HOLE CUP 1 625 O S 11 5240849 2 DOWEL CYLINDER BLOCK TO TRANSAXLE CASE 12 5203590 1 SEAL CRANKSHAFT REAR OIL 13 6100276 4 SC...

Page 20: ...20 QA022 REV05 01 27 12 13 25 24 19 18 7 11 12 14 26 15 24 CRANKSHAFT PISTON TORQUE CONVERTOR POWER TRAIN...

Page 21: ...10 4446309 1 FLEX PLATEWITH RING GEAR 11 4778718 1 CONVERTER TORQUE 12 6501193 8 SCREW HEX CAP 13 4471933 1 PLATECRANKSHAFT BOLT BACKING 14 NPN 1 SCREW HEX CAP WITH WASHER 15 4448487 1 CRANKSHAFT 18...

Page 22: ...22 QA022 REV05 01 27 12 CAMSHAFT VALVES POWER TRAIN...

Page 23: ...01278 1 SCREW HEX CAP W WASHER M6 20 13 4343662 1 TENSIONER CHAIN 14 4323039 1 COVER 15 6501909 4 SCREW HEX CAP M10 1 5 X 140 16 6501435 6 WASHER CARRIER ATTACHING 17 6501908 2 SCREW HEX CAP M10 1 5 X...

Page 24: ...24 QA022 REV05 01 27 12 TIMING BELT COVERS INTERMEDIATE SHAFT POWER TRAIN...

Page 25: ...RMEDIATESHAFT OIL SEAL 13 4105217 1 BEARING INTERMEDIATESHAFT REAR 14 6500150 6500150 1 1 KEY INTERMEDIATESHAFT SPROCKET KEY CAMSHAFT SPROCKET 15 6501405 1 SCREW HEX CAP INTERMEDIATESHAFT SPROCKET 16...

Page 26: ...105745 1 GASKET INTAKE EXAUST MANIFOLD 1 6504170 8 STUDS 1A 6500363 8 NUTS 2 6501688 4 SCREW HEX CAP M8X90 3 4273099 1 MANIFOLD EXAUST 5 NPN 1 PLUG 6 4667173 1 MANIFOLD INTAKEW O EGR 7 4105745 1 GASKE...

Page 27: ...REW HEX CAP WITHWASHER 2 4483016 1 SHIELD IDLER ROLLER 3 3830196 1 PULLEY IDLER 4 5281050 1 BRACKET WITHPULLEY 5 6100525 1 NUT 6 4483412 1 PULLEY DRIVE 7 6101452 4 SCREW HEX CAP 8 6100302 3 SCREW HEX...

Page 28: ...28 QA022 REV05 01 27 12 Item Part Number Qty Description 1 5 8 HEATER HOSEAPPROX 8 INCHES 1 HOSE CRANKCASEVENT TO AIR CLEANER CRANKSHAFT VENTILATION POWER TRAIN...

Page 29: ...6546 1 CAP DISTRIBUTOR 2 5226535 1 ROTOR DISTRIBUTOR 3 4886068AA 1 SWITCHWITHPLATE 4 1 04419359 1 CABLESET INCLUDEDITEM 4 6 5 4176009 1 COIL IGNITION 6 SEEITEM 4 1 WIRE IGNITION COIL 7 5213693 4 SPARK...

Page 30: ...7 12 Item Part Number Qty Description 1 AA TT5 00012 1 CARBURETOR ASSEMBLY 2 C526227 1 MAIN JET 3 C184914 1 JET ASSEMBLY 4 K2275 1 CARBURETOR REBUILDKIT 5 B165 51 1 1 FLOAT 6 B85 139 1 CHOKEHEATER CAR...

Page 31: ...31 QA022 REV05 01 27 12 Item Part Number Qty Description 1 7430 1 POWER STEERING PUMP BELT 2 4668165 1 ALTERNATOR BELT BELT DRIVE POWER TRAIN...

Page 32: ...32 QA022 REV05 01 27 12 Item Part Number Qty Description 1 4671130 1 STARTER STARTER POWER TRAIN...

Page 33: ...CREW 5 4557431 1 ALTERNATOR 6 4483488 1 SPACER 7 NPN 2 SCREW HEX CAP WITH WASHER 8 6101448 2 NUT WITH CRUSH WASHER 9 NPN 1 SCREW 10 4483491 1 BRACKET ADJUSTMENT UPPER 11 6501756 1 SCREW HEX CAP 12 453...

Page 34: ...y Description 1 5274131 1 PUMP ASSEMBLY POWER STEERING 2 4470376 1 CAP PUMP 3 5214134 1 PULLEY 4 6500399 3 SCREW 5 5214491 1 BRACKET 6 6502406 1 SCREW WITH WASHER 7 6101448 2 NUT WITH WASHER 1 2 3 4 4...

Page 35: ...21172 1 PUMP WATER 2 5203542 1 GASKET WATER PUMP HOUSING 3 4387459 1 GASKET WATER PUMP BODY 4 6101462 3 SCREW HEX CAP 5 4315737 1 HOUSING WATER PUMP 6 6502718 1 STUD 7 6100267 9 SCREW HEX CAP WITH WAS...

Page 36: ...36 QA022 REV05 01 27 12 COOLING SYSTEM...

Page 37: ...24 16 A TT4 00316 8 CLAMP HOSE 20 17 A TT4 00312 1 2 ELECTRIC FAN 18 A TT5 00313 See Note Below 1 FAN BRACKET R H 19 A TT5 00314 See Note Below 1 FAN BRACKET L H 20 B TT4 00311 1 1 RADIATOR 21 NPN 4 S...

Page 38: ...00202 2 1 DRIVE SHAFT 5 A TT4 00130 2 END YOKE STRAP AND BOLT KIT 6 A TT4 00137 1 1 CROSS BEARING FRONT D S NEW STYLE 7 2 4 1921 1 END YOKE DRIVELINE 1 7 2 3 4 5 6 Due to discontinuation of certain C...

Page 39: ...NEW STYLE 4 AB TT4 00130 1 1 DRIVESHAFT 5 A TT4 00130 2 ENDYOKESTRAP KIT 6 A TT4 00137 1 CROSS BEARING REAR D S NEW STYLE DRIVELINE 1 3 2 4 5 6 Due to discontinuation of certain Chrysler parts your or...

Page 40: ...40 QA022 REV05 01 27 12 STEERING SYSTEM BREAKDOWN STEERING SYSTEM...

Page 41: ...0395 2 BEARING 16 A TT4 00396 2 2 1 8 U BOLT 3 8 HD 17 NPN 4 WASHER FLAT 5 16 18 NPN 4 NUT LOCK 5 16 18 19 A TT4 00399 1 1 STEERING WHEEL 20 N A 1 SCREW HEX CAP 3 8 24 X 1 21 A TT4 00401 1 1 COVER PLA...

Page 42: ...42 QA022 REV05 01 27 12 NOTES...

Page 43: ...tem Part Number Qty Description 1 A TT4 00221 1 1 TRANSMISSION COOLER 2 A TT4 00312 1 1 FAN 3 NPN 4 NUT 10 32 4 NPN 4 WASHER 10 5 NPN 4 SCREW HEX CAP 10 32 X 2 6 A TT4 00224 2 BRACKET FAN MOUNTING 7 A...

Page 44: ...44 QA022 REV05 01 27 12 TRANSAXLE MOUNTING MISC PARTS ALL TT 4 8 MODELS 9 TRANSMISSION...

Page 45: ...DSTRAP 3 3747361 1 SWITCH NEUTRAL STARTER BACK UP LIGHT 4 4856444 1 DIPSTICK TRANMISSION FLUID 5 5240849 2 DOWEL PIN TRANS TO ENGINE ALIGNMENT 6 4778718 1 TORQUE CONVERTER 7 A TT4 00419 1 TRANSAXLE SH...

Page 46: ...46 QA022 REV05 01 27 12 TRANSAXLE CASE EXTENTION RETAINER ALL TT 4 8 MODELS TRANSMISSION 22...

Page 47: ...TV SEALANT 6501474 10 SCREW HEX CAP WASH M8 1 25 X 16 10 3878447 1 SEAL MANUAL VALVE SHAFT 11 4471573 1 PAN TRANSAXLE OIL 12 6501474 12 SCREW HEX CAP WASH M8 1 25 X 16 6101285 1 SCREW HEX CAP WASH M6...

Page 48: ...ING ARM TT4 6 2WD 3 A TT8 00115 3 STUD STEERING ARM 4 3965138 3 BUSHING 5 NPN 3 9 16 18 GR8 HEX NUT 6 NPN 4 SCREW HEX CAP 3 8 16X3 5 7 A TT4 00119 12 NYLON WASHER 8 A TT4 00116 2 LEAF SPRING 9 NPN 8 3...

Page 49: ...ING ARM TT4 TT8 2 AWD 3 A TT8 00115 3 STUD STEERING ARM 4 A TT4 00362 1 4 KIT 5 NPN 4 3 8X16 LOCK NUT 6 A TT4 00119 8 NYLON WASHER 7 NPN 4 SCREW HEX CAP 3 8 16X3 5 8 NPN 3 NUT 9 16 18 GR8 9 3965138 3...

Page 50: ...E ASSEMBLY 2 A TT4 00116 2 LEAF SPRING 3 A TT4 00362 1 4 U BOLT KIT 4 A TT4 00363 2 AXLE CLAMP PLATE 5 A TT4 00366 8 WASHER 6 A TT4 00365 8 NUT 7 4313905 1 LEFT HANDBACKING PLATE 8 4313904 1 RIGHT HAN...

Page 51: ...ANA 44 AXLE FRONT POSITION THREAD WRENCH TORQUE LBS FT Drive Pinion Nut 7 8 14 240 300 Differential Bearing Cup Cap Screws 1 2 13 70 90 Ring Gear Cap Screws 1 2 20 100 120 Ring Gear Cap Screws 1 2 20...

Page 52: ...52 QA022 REV05 01 27 12 AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE 2WD AXLES...

Page 53: ...2 PIN COTTER 14 044TR115 16X 1 TIE RODASSEMBLY 15 36544 2 PLUG CAP 16 38428 2 SPINDLE WHEEL BEARING 17 35704 12 NUT LOCK 18 36361 2 SEAL LOCK 19 706690 X KIT INNER WHEEL BEARING 20 044HU103 2 HUB ROT...

Page 54: ...54 QA022 REV05 01 27 12 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE 81 AXLES...

Page 55: ...PLUG COVER PLATE 18 34279 10 SCREW FLANGE HD 19 N A 2 CAP DIFFERENTIAL BEARING 20 48632 1 2 1 2 13 X 2 25 GRD8 HEX BOLT 21 706032X KIT DIFFERENTIAL BEARING RACE 22 706618X KIT DIFFERENTIAL SHIM INCLU...

Page 56: ...56 QA022 REV05 01 27 12 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE U JOINT ONLY 81 AXLES COMPLETE ASSY...

Page 57: ...2 SPINDLE NUT 58 36569 2 LOCK RETAINING NUT 59 31139 2 NUT SPINDLE 62 31624 2 RING SNAP 68 31552 2 CAP HUB 69 42667 2 GEAR AXLE DRIVE 70 35218 2 SPRING PRESSURE 71 32589 2 PLATE SPRING RETAINING 72 7...

Page 58: ...58 QA022 REV05 01 27 12 AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLES...

Page 59: ...Y 15 82180 RTV SEALANT 15a 39697 1 COVER GASKET 16 98785 1 PLUG PIPE SLOTTED 17 34822 10 SCREW FLANGE HD 18 39697 1 AXLE SHAFT GASKET 19 48632 1 2 1 2 13 x 2 25 GRD8 BOLT BEARING CAP 20 706047X KIT BE...

Page 60: ...60 QA022 REV05 01 27 12 AXLE ASSEMBLY BREAKDOWN REAR DRIVE 18 AXLES...

Page 61: ...ion 37 30636 4 NUT SPINDLE 38 30637 2 LOCK WASHER WHEEL BEARING 39 34887 7 1 SHAFT AXLEFLANGELONG 34887 10 1 SHAFT AXLEFLANGESHORT 40 31534 16 ADAPTER STUD 41 36805 24 NUT LOCK 16979 1 VENT KIT 706671...

Page 62: ...62 QA022 REV05 01 27 12 PARKING BRAKE ACTUATOR ASSEMBLY BRAKES 19 20...

Page 63: ...S PIN 8 NPN 3 COTTER PIN 9 A TT4 00151 1 PARKING BRAKECABLELEFT REAR 10 A TT4 00150 1 PARKING BRAKECABLERIGHT REAR 11 NPN 1 SCREW HEX CAP 14 20 X 1 12 NPN 1 WASHER FLAT 1 4 13 NPN 1 NUT LOCK 1 4 20 14...

Page 64: ...64 QA022 REV05 01 27 12 BRAKES DRUM BRAKE ASSEMBLY REAR 21 28 29 30...

Page 65: ...AKE ADJUSTING LINK 13 SEE KIT BELOW 1 CABLE GUIDE 14 SEE KIT BELOW 1 CABLE ASSEMBLY 15 SEE KIT BELOW 2 SPRING HOLDDOWN 19 4383299 1 PARKING BRAKE CAM L H 19 4383298 1 PARKING BRAKE CAM R H 20 4383264...

Page 66: ...66 QA022 REV05 01 27 12 BRAKE ACTUATOR ASSEMBLY BRAKES...

Page 67: ...EARING 4 C TT4 10186 1 BELL CRANK 5 C TT4 10187 1 BELL CRANK PIVOT SHAFT 6 A TT4 00193 3 CLEVIS PIN 7 NPN 3 COTTER PIN 8 A TT4 10192 3 CLEVIS 9 NPN 1 20 X 12 ADJUSTING ROD 10 C TT4 10182 1 BRAKEPEDAL...

Page 68: ...68 QA022 REV05 01 27 12 HYDRAULIC ACUATION SYSTEM BRAKES...

Page 69: ...50 PSI 4 9 A TT4 00209 1 MASTER CYLINDER ADAPTER FITTING 10 A TT4 00210 1 PUMP RETURN LINE3 8 350 PSI 72 11 A TT4 00211 1 ADAPTER FITTING 12 5274131 1 POWER STEERING PUMP 13 5214739 1 PULLEY 14 A TT5...

Page 70: ...70 QA022 REV05 01 27 12 BRAKE SYSTEM HYDRAULIC 18 18 BRAKES...

Page 71: ...BRAKE LINE 8 A TT4 00168 1 CROSS TEE 9 A TT4 00169 1 BRAKE LINE REAR RT 10 A TT4 00170 1 BRAKE LINE LEFT REAR 11 A TT4 00171 1 BRAKE LINE FRONT REAR 12 NPN 4 LINE CLAMP 13 NPN 4 NUT 10 32 14 A TT4 00...

Page 72: ...72 QA022 REV05 01 27 12 FUEL SYSTEM FUEL SYSTEM...

Page 73: ...EL 7 A TT4 00276 1 FUEL SENDING UNIT 8 NPN 8 SCREW HEX CAP 10 32 X 3 4 9 A TT4 00277 1 FUEL PUMP 10 A TT4 00278 1 FUEL FILTER 11 NPN 2 NUT LOCK 1 4 20 12 NPN 2 SCREW HEX CAP 1 4 20 X 3 4 13 A TT4 0028...

Page 74: ...74 QA022 REV05 01 27 12 FUEL SYSTEM LP FUEL SYSTEM...

Page 75: ...NPN 1 FITTING 90 DEGREE 16 A TT5 00757 1 CARBURETOR 17 NPN 1 HOT WATER LINE 18 A TT5 00758 1 MOUNTING BRACKET 19 NPN 4 SCREW HEX CAP 5 16 18 X 1 20 NPN 4 WASHER FLAT 5 16 21 NPN 4 WASHER LOCK 5 16 22...

Page 76: ...76 QA022 REV05 01 27 12 EXHAUST SYSTEM EXHAUST SYSTEM...

Page 77: ...P 3 8 16 X 1 1 4 9 NPN 2 WASHER FLAT 3 8 10 NPN 2 NUT HEX CAP 3 8 16 11 A TT4 00259 1 1 TAIL PIPE 12 AE OPT 0059 1 ARRESTOR SPARK OPTION 13 A TT4 00251 1 GASKET 14 G 100499 2 NUT LOCK 8X1 25 15 A TT4...

Page 78: ...LY 5 A TT4 00283 1 1 CLEVIS PIN SOLDWITH ITEM 6 6 A TT4 00283 1 1 PIN COTTER SOLDWITH ITEM 5 7 B TT5 00709 1 1 ACCELERATOR CABLE MNT BRACKET 8 NPN 2 SCREW HEX CAP 3 8 16 X 1 1 2 9 NPN 3 WASHER FLAT 3...

Page 79: ...Description 1 A TT4 00245 1 TRANSMISSION SHIFT CONTROL 2 A TT4 00246 1 TRANSMISSION SHIFT CABLE 3 A TT4 00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 A TT4 00247 1 U BOLT KIT 5 A TT4 00249 1 BALL JOI...

Page 80: ...80 QA022 REV05 01 27 12 INSTRUMENT PANEL OPERATOR COMPARTMENT...

Page 81: ...EMP GAUGE 6 A TT4 00418 1 HOUR METER 7 A TT4 00422 2 1 IGNITION SWITCH KEYEDOPTION 7 A TT4 00422 3 1 IGNITION SWITCH KEYLESS OPTION 8 A TT6 0015 1 1 PLATE MOUNTING IGNITION SWITCH 10 A TT4 0423 1 1 HE...

Page 82: ...82 QA022 REV05 01 27 12 NOTES...

Page 83: ...NPN 2 WASHER FLAT 10 4 NPN 2 NUT LOCK 10 5 A TT4 00302 1 STARTER RELAY 6 A TT4 00303 1 1 HORN RELAY 7 A TT4 00307 1 FUSEBLOCK SPADE 8 A TT4 00305 1 VOLTGEREGULATOR 9 NPN 9 SCREW SELF TAPPING 1 4 10 A...

Page 84: ...84 QA022 REV05 01 27 12 ELECTRICAL SYSTEM ELECTRICAL SCHEMATICS...

Page 85: ...LLOW FAN SWITCH 24A YELLOW FAN RELAY FAN SWITCH 24A YELLOW FAN SWITCH 27 RED FAN RELAY SIDE FAN 21 GRAY STARTER FG BLACK FAN GROUND SIDE FAN 31P PURPLE OIL PRESS SENDER 64A ORANGE HORN RELAY TO FUSE T...

Page 86: ...86 QA022 REV05 01 27 12 ELECTRICAL SYSTEM...

Page 87: ...87 QA022 REV05 01 27 12 IGNITION MODULE WIRING ELECTRICAL SYSTEM...

Page 88: ...OPT 0081 1 COMPLETE ASSY 1 LOW OIL HI TEMP SHUTDOWN GASOLINE 2 9B3215 1 SHUTDOWN MODULE 3 W2007 01 1 WIRE HARNESS 4 861193F 1 OIL PRESSURE LIGHT 5 8609331F 1 TEMPERATURE LIGHT 6 1215 2 LENS COVER SHR...

Page 89: ...89 QA022 REV05 01 27 12 CAB OPTION WIRING DIAGRAM ELECTRICAL SYSTEM...

Page 90: ...90 QA022 REV05 01 27 12 HEADLIGHT TAILLIGHT SPOTLIGHT 2 3 4 6 7 8 9 5 ELECTRICAL SYSTEM...

Page 91: ...ADLIGHTS OTHER THAT THE ONES LISTED Item Part Number Qty Description 6 A TT4 00292 2 TAILLIGHT 7 NPN 2 WASHER FLAT 1 2 8 NPN 6 WASHER FLAT 1 4 9 73 1912 TAIL LENS COVER TAILLIGHT ASSEMBLY DETAIL Item...

Page 92: ...92 QA022 REV05 01 27 12 AIR CLEANER ASSEMBLY AIR CLEANER...

Page 93: ...SCREW HEX CAP 3 8 16 X 1 GR 5 4 NPN 4 NUT LOCK 3 8 16 5 NPN 4 WASHER FLAT 3 8 6 A TT4 00094 2 INTAKETUBE45 DEGREE GAS ONLY 7 A TT4 00095 1 INTAKETUBE 8 A TT4 00096 7 CLAMP NO 40 GAS ONLY 9 A TT4 00097...

Page 94: ...t Number Qty Description 1 C TT4 0012 3 1 LOCKING T HANDLE LATCH 2 C TT4 0012 1 HOOD 3 NPN 1 HOODPROP ASSEMBLY 4 D TT4 0009 1 1 GRILL GUARD ACCESS DOOR 5 62 10 603 20 1 LATCH FOR ACCESS DOOR 6 A TT4 0...

Page 95: ...E OPT 0055 B 1 BENCH SEAT BACK CUSHION 5 AE OPT 0055 C 1 BENCH SEAT BOTTOM CUSHION 6 AE OPT 0183 1 BENCH SEAT W KILL SWITCH OPTION 7 E10000 1 SEAT BELT 8 AE OPT 0002 1 AMBER ROTATING BEACON 9 R5024BH...

Page 96: ...TIRE ASSEMBLY Item Part Number Qty Description 1 A TT4 00121 4 STANDARDTIRE16 5 2 A TT4 00122 4 STANDARDRIM 3 A TT4 00123 32 LUG NUT 4 A TT8 00121 4 MUD SNOW TIRE16 OPTION 5 A TT4 00122 1 4 RIM MUD SN...

Page 97: ...WHEEL MODELS Item Part Number Qty Description 1 A TT8 2 00121 1 6 STANDARDTIRE 16 2 A TT4 00122 1 2 RIM 16 FRONT 3 A TT8 2 00126 4 RIM 16 REAR 4 A TT4 00123 32 LUG NUT 5 A TT8 2 00129 16 WHEEL ADAPTER...

Page 98: ...98 QA022 REV05 01 27 12 CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8 OPTIONS...

Page 99: ...R 6 A TT4 00556 1 DEFROST FAN 7 A TT4 00609 1 HEATER FAN SWITCH 8 991013 1 WIPER ARM 9 990994 1 WIPER BLADE 10 40516 3 DOOR HINGE NS 11 40515 1 STRIKER PLATE NS 12 48717 1 OUTSIDEDOOR HANDLE NS 13 990...

Page 100: ...Description 1 A TT4 00601 1 HEATER ASSEMBLY 2 A TT4 00607D 1 CONTROL VALVE 3 02220200A 2 Y CONNECTOR 4 A TT4 00609 1 HEATER FAN SWITCH 5 A TT4 00608 1 TEMPERATURECONTROL CABLE 6 NPN 2 5 8 HEATER HOSE...

Page 101: ...WITHRING 3 B TT3 0008A 1 E HITCHSPRING 4 B TT3 0008 DET5 1 LOCKING COLLAR 5 B TT3 0008B 1 ROLL PIN 6 AE OPT 0028 1 PINTLEHOOK 7 AE OPT 0026 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN 8 AE OPT 0093 1...

Page 102: ...x 10 Throttle Controls x x x x x x 11 Coolant Hoses x x x x x x 12 Belt Drives x x x x x x 13 Fuel System Leak Check x x x x x x 14 Electrical Wires and Connections x x x x x x 15 Suspension U Bolts...

Page 103: ...L L 2104 4 Drive Axles Check GO 80 90 MIL L 2105 5 Power Steering Pump Check Power Steering Fluid 6 Drive Shaft Lube EP Multipurpose Grease 7 Brake Master Cylinder Check Dot 3 8 Engine Coolant Check M...

Page 104: ...Check Dextron III 3 Engine Oil Change OE HDO MIL L 2104 4 Drive Axles Check GO 80 90 MIL L 2105 5 Power Steering Pump Check Power Steering Fluid 6 Drive Shaft Lube EP Multipurpose Grease 7 Brake Maste...

Page 105: ...y snow with All Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while con tinuing the pushb...

Page 106: ...d back Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to...

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