Eagle Tugs MTT 2012 Series, Parts And Service Manual

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QA014 REV06 08.04.12
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T
ABLE OF
C
ONTENTS
INTRODUCTION ....................................................................................................................... 3
P
URPOSE
& U
SE OF
T
HIS
M
ANUAL
......................................................................................................................... 3
T
ECHNICAL ASSISTANCE
........................................................................................................................................... 3
O
RDERING
S
PARE
/S
ERVICE
P
ARTS
........................................................................................................................... 3
C
ONTACT
I
NFORMATION
......................................................................................................................................... 3
WARRANTY ................................................................................................................................ 6
S
AFETY INFORMATION
.............................................................................................................................................. 6
V
EHICLE
ID I
NFORMATION
...................................................................................................................................... 7
STANDARD
W
ARRANTY INFORMATION
................................................................................................................... 8
WARRANTY REGISTRATION INFORMATION
.............................................................................................................. 9
SERVICE PARTS ILLUSTRATIONS & DETAIL ............................................................... 11
I
DENTIFICATION
K
EY
.............................................................................................................................................. 11
AXLES
....................................................................................................................................................................... 12
Front Axle Install .............................................................................................................................................. 12
Front Axle-Tires, Springs & Shocks ............................................................................................................... 13
Front Axle Assembly Without Brakes............................................................................................................ 14
Front Axle Assembly With Brakes ................................................................................................................. 16
Front Axle With Brakes-Tie Rod Assembly .................................................................................................. 18
Front Axle With Brakes-Hub & Rotor Assembly ......................................................................................... 19
Rear Axle Install ................................................................................................................................................ 20
Rear Axle-Tires, Springs & Shocks ................................................................................................................. 21
Rear Axle Right Hand Reduction Unit .......................................................................................................... 22
Rear Axle Differential & Brakes ...................................................................................................................... 24
Rear Axle Left Hand Reduction Unit ............................................................................................................. 26
Rear Axle Halfshaft & Phonic Wheel ............................................................................................................. 28
Rear Axle Hand Brake Lever & Sensor .......................................................................................................... 30
P
ARKING
B
RAKE
................................................................................................................................................... 32
Parking Brake Cable Assembly ...................................................................................................................... 32
Parking Brake Handle Assembly .................................................................................................................. 34
H
YDRAULIC
S
YSTEM
............................................................................................................................................... 36
Hydraulic System Fluid Level Check ............................................................................................................ 36
Hydraulic Pump Install ................................................................................................................................... 38
Hydraulic System Assembly With Single Brake Option ............................................................................. 40
Hydraulic Assist With Single Brake Option ................................................................................................. 42
Schematic Hydraulic Assist With Single Brake Option ............................................................................... 44
Hydraulic System Assembly With Dual Brake Option ............................................................................... 46
Hydraulic Assist With Dual Brake Option .................................................................................................... 48
Schematic Hydraulic Assist With Dual Brake Option ................................................................................. 50
O
PERATOR
C
OMPARTMENT
.................................................................................................................................... 52
Steering Column ............................................................................................................................................... 52
Brake Pedal & Accelerator Pedal .................................................................................................................... 53
Under Dash Components ................................................................................................................................ 54
Dash Panel & Ignition Switch ......................................................................................................................... 56
Digital Display .................................................................................................................................................. 57