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Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com 

 

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1-1  PURPOSE  OF  LOAD  BANK:  The  LB-60-100D  is  a  portable  load  bank  designed  to  be  used  for  field 
servicing  and  testing  60HZ  generators  and  UPS  systems.  It  can  be  used  for  checking  cables  after  they 
have  been  replaced  or  repaired.  The  load  bank  can  also  be  shipped  to  different  locations  using  the  carrying 
case. 

 

1-2 

RATING  OF  LOAD  BANK:  The  LB-60-100D  is  rated  at  100KW  full  load  when  the  input  voltage  is 

480VAC and 80  KW  when the  input voltage  is 208VAC with all five  load steps turned on. The load steps  are 
12.5KW,  12.5KW,  25KW,  25KW  and  25KW  at  480VAC,  5KW  or  10KW,  10KW,  20KW,  20KW,  20KW  at 
208VAC.  All steps are continuous. This unit can be used for 60HZ and 400HZ testing. 

 

1-3  LOAD  BANK  DESCRIPTION:  The  load  bank  is  uses  a  120VAC  power  source  to  operate  other  than  the 
power being tested.   The different sides of the load bank are shown in fig. 1-1.   The air enters the right side 
(fan side) and exits the left side. 

 
 
 
 

 

<<<< AIR FLOW <<<< 

 
 
 
 
 
 
 

 

LEFT SIDE ------------------------------------------------------------------------------------------ RIGHT SIDE (FAN SIDE) 

 
 
 
 
 
 
 
 
 
 
 

 

FIGURE 1-1 

LENGTH 

22 IN. 

WIDTH 

8 IN. 

HEIGHT 

21 IN. 

WEIGH 

60 LBS. 

 
 
 
 
 
 
 
 
 
 

 

CONTROL PANEL PARTS 

Summary of Contents for LB-60-100D

Page 1: ...NS OPERATING INSTRUCTIONS PARTS LIST WIRING DIAGRAMS SERVICE INSTRUCTIONS EAGLE EYE POWER SOLUTIONS LLC 4031 W Kiehnau Ave Milwaukee WI 53209 877 805 3377 This load bank is manufactured and protected...

Page 2: ...SE UNITS HAVE THE POTENTIAL OF DELIVERING A LETHAL SHOCK THIS LOAD BANK SHOULD BE USED ONLY BY TRAINED AND QUALIFIED PERSONNEL THIS LOAD BANK IS DESIGNED FOR TEMPORARY USE ONLY THE LOAD RESISTORS ARE...

Page 3: ...AC SINGLE PHASE 2 3 TESTING 208VAC THREE PHASE 2 5 TESTING 240VAC THREE PHASE 2 7 TESTING 480VAC THREE PHASE 2 9 PARTS PARTS INFORMATION 3 1 CONTROL PANEL PARTS LAYOUT FIGURE 3 1 3 2 CONTROL PANEL PAR...

Page 4: ...hen the input voltage is 480VAC and 80 KW when the input voltage is 208VAC with all five load steps turned on The load steps are 12 5KW 12 5KW 25KW 25KW and 25KW at 480VAC 5KW or 10KW 10KW 20KW 20KW 2...

Page 5: ...T 208VAC 60KW CONTINUOUS AT 208VAC L1 1 1 5 0 L2 1 1 5 0 L3 1 1 5 0 DIGITAL METER 480VAC L1 L2 L3 POWER INDICATOR LIGHTS MAIN SWITCH OFF MAIN 208VAC USD PORT 12 5KW 12 5KW 25KW 25K W 25KW RATE SWITCHE...

Page 6: ...select the desired rate on the load bank The rates are as follows 480VAC 208VAC 1 12 5 KW balanced load 1 5 KW or 10 KW balanced load 2 12 5 KW balanced load 2 10 KW balanced load 3 25 KW balanced lo...

Page 7: ...able plug in to the load bank The meter switch should be in the L1 L2 position Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A should be on B The VO...

Page 8: ...ound on the power unit The meter switch should be in the L1 L2 position Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A and B should be on B The VOL...

Page 9: ...load bank Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A B C should be on B The VOLTS should read 208VAC C The FREQUENCY should read approximately...

Page 10: ...er cable plug in to the load bank Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A B C should be on B The VOLTS should read 240VAC C The FREQUENCY sh...

Page 11: ...er cable plug in to the load bank Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A B C should be on B The VOLTS should read 480VAC C The FREQUENCY sh...

Page 12: ...ed from a vendor will show a vendor name These names refer to the vendor list is on page 8 A part number can be found by first locating the part on a drawing After finding the part use the number to r...

Page 13: ...www eepowersolutions com L1 L2 L3 480VAC OFF MAIN 208VAC 12 5KW 12 5KW LOAD 10KW 10KW 25KW 25K W 25K W 20KW 20K W 20KW OFF 5KW 208V OFF A B C N L2 L1 L3 N 1 CONTROL PANEL PARTS 1 2 3 4 7 5 6 8 11 9 F...

Page 14: ...DESCRIPTION VENDOR NO NUMBER USED 1 MR D60 0 600V DIGITAL METER 1 2 HD 25 HANDLE 2 3 LT 25 250VAC AMBER LIGHT 3 4 SW 69 TOGGLE SWITCH DPDT DELAY 1 5 SW 22 TOGGLE SWITCH DPST 6 6 TP 10 TEST PIN 4 7 PL...

Page 15: ...Eagle Eye Power Solutions LLC 1 877 805 3377 www eepowersolutions com PAGE 3 SECTION 3 INTERIOR PARTS LAYOUT 2 10 9 4 3 5 6 12 8 11 FIGURE 3 2 1 7...

Page 16: ...G HANDLE 1 2 BX 27D 20 X 21 X 8 ALUM BOX 1 3 RC 14 12K 11W RESISTOR 1 4 TM 13 TERMINAL STRIP 13 POS 1 5 FS 62 250 FUSE 600V 3 6 FT 10 GLIDES 8 7 LR 25 25 RESISTOR 48 8 RY 35 RELAY 24VDC 30A MAGNACRAFT...

Page 17: ...Eagle Eye Power Solutions LLC 1 877 805 3377 www eepowersolutions com FAN PANEL PARTS LAYOUT 9 1 8 3 2 4 5 6 7 FIGURE 3 3...

Page 18: ...NO USED 1 FS 11 FUSE 10A GLASS 1 2 TM 20 8 POSITION TERMINAL STRIP V BEAU PRODUCTS 78008 1 3 PS 30 30VDC 400W POWER SUPPLY RICHARDSON NL3271 1 4 FP 57 ALUM FAN PANEL 1 5 GL 10 FAN GRILL CHROME V MERR...

Page 19: ...Supply 1939 F Parker CT Stone Mountain GA 30087 Cutler Hammer Distributed by Peerless EBM Industries Inc Distributed by Peerless E F Johnson Distributed by Peerless Electric Supply Co 433 Bishop St A...

Page 20: ...ustments inside the load bank It should however be checked periodically for defective fans burned out light bulbs and defective meters To remove the fan panel remove the screws around the outer edge T...

Page 21: ...3 Drill out the rivets holding the fan four on each side 4 Lift up the fan and unplug the wires to the fan Connect the plug to the new fan 5 Rivet the new fan back to the fan panel and install the fa...

Page 22: ...3 176 179 183 YEL 73 GRN 73 GRN N WHT 9 18 27 36 45 54 70 132 135 138 141 144 147 150 153 156 159 162 165 168 171 174 177 180 181 RED RELAY PANEL RESISTOR PANEL LEGEND CL1 CAM LOCK 400A BLK CONNECTOR...

Page 23: ...LK FROM LOAD BANK V W RED G R ED F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 8 W RED F4 F5 F6 1 G RED WHT 10 WHT SW 11 3 G GRN 5 G GRN 11 WHT 1 G R ED 5 G GRN N L F7...

Page 24: ...K5 K6 K12 LR33 LR34 K10 K12 K7 K8 LR35 LR36 K10 K15 LR37 LR38 K13 25KW 20KW SW6 K9 K10 K15 LR39 LR40 K13 AC1 CL1 CL2 CL3 CL4 CT1 3 D1 D2 FN1 12 FS1 3 FS4 K1 16 K17 L1 3 LR1 48 M1 PS1 R2 SW1 SW2 SW3 SW...

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