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Eagle Eye Power Solutions, LLC | 1-877-805-3377 | www.eepowersolutions.com 

 

LB-60-100D SCHEMATIC 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

FIGURE 5-3

 

BLK

 

WHT

 

K     K     K

 

I       I       I

 

CL1

 

 

FS1

 

CL2

 

FS2

 

M1

 

CL3

 

FS3

 

CL4

 

USB

 

CT1

 

CT2

 

CT3

 

PUL RS485 

AUX

 

B+A-      L 1  L2  L 3 N  N    L

 

K2

 

LR1 

LR2

 

K1

 

FS4

 

  

5 G-GRN 

 

  

 

K2 

9 G-GRN

 

LR3 
LR4

 

K1

 

USB TO 
SERIAL 

ADAPT OR

 

K2

 

LR5 
LR6

 

K1

 

L1

 

GND

 

K4

 

PS-1

 

W-RED

 

LR7 
LR8

 

K3

 

SW1

 

TP1

 

K4 

G L N

 

LR9 

LR10

 

K3

 

L2

 

K4

 

LR11 

LR12

 

LR13 
LR14

 

K3

 

TP2

 

5 G-GRN

 

K7

 

K5

 

K7

 

L3

 

LR15 
LR16

 

K5

 

TP3

 

K17

 

K7

 

LR17 
LR18

 

K5

 

K8

 

G- RED

 

LR19 
LR20

 

K6

 

R2    D1

 

D2

 

WHT       

 

10-WHT

 

           

11 WHT

 

K8

 

LR21 

LR22

 

K6

 

SW2

 

SW9

 

SW10

 

SW11

 

K8

 

LR23 
LR24

 

K6

 

K11

 

( 5KW) 

12.5KW(10KW) SW3

 

       K1 

 

BRN

 

  

ORG 

    

ORG 

 

 

K17

 

LR25 
LR26

 

K9

 

       K2 

 

K11

 

LR27 
LR28

 

K9

 

K11

 

12.5KW(10KW) SW4 

K3

 

K4

 

LR29 
LR30

 

K9

 

K12

 

LR31 
LR32

 

K10

 

25KW( 20KW) SW5 

K5

 

K6

 

K12

 

LR33 
LR34

 

K10

 

K12

 

K7

 

K8

 

LR35 
LR36

 

K10

 

K15

 

LR37 

LR38

 

K13

 

25KW( 20KW) SW6 

K9

 

K10

 

K15

 

LR39 
LR40

 

K13

 

AC1 
CL1 
CL2 
CL3 
CL4 
CT1-3 
D1-D2 
FN1-12 
FS1- 3 
FS4

 

K1- 16 
K17 
L1-3

 

LR1- 48 
M1 
PS1 
R2 
SW1 
SW2 
SW3 
SW4-7 
SW9 
SW10 
SW11 
TP1- 4

 

LEGEND

 

AC RECEPTACLE, 120VAC 
CAM L0CK, 400A BLACK 
CAM L0CK,  400A RED 
CAM L0CK, 400A BLUE 
CAM L0CK, 400A WHITE

 

CURRENT TRANSFORMER, 250:5 
ZENER DIODE, 200V, 5W

 

FAN, 24VDC 
FUSE, 250A, 600V 
FUSE, 10A

 

RELAY, 120VAC 3PDT 30A 
RELAY, 120VAC 4PDT 5A 
LIGHT, NEON 250V

 

LOAD RESISTOR, 25

 

METER, 0-600 VOLT 
POWER SUPPLY, 30VDC 
RESISTOR, 12K , 11W

 

SWITCH, TOGGLE DPDT, DELAY 
SWITCH, TOGGLE SPST

 

SWITCH, TOGGLE DPDT, MID OFF 
SWITCH, TOGGLE DPST

 

SWITCH, AIR FLOW 
SWITCH, THERMAL 155° 
SWITCH, TILT

 

TEST PINS, BLUE

 

K15

 

K11

 

K12

 

LR41 
LR42

 

K13

 

K16

 

LR43 
LR44

 

K14

 

25KW( 20KW) SW7 

K13

 

K14

 

K16

 

LR45 
LR46

 

K14

 

K16

 

K15

 

K16

 

LR47 
LR48

 

K14

 

( ) INDICATES  KW AT 208 VOLTAGE

 

-

 

+

 

5

 G

-G

R

N

 

F1

 F2

 

F3

 

F4

 

F5

 

F6

 

F7

 

F8

 F9

 

F

1

0

 F

1

1

 

F

1

2

 

B

R

N

 

B

R

N

 

O

R

G

 

Summary of Contents for LB-60-100D

Page 1: ...NS OPERATING INSTRUCTIONS PARTS LIST WIRING DIAGRAMS SERVICE INSTRUCTIONS EAGLE EYE POWER SOLUTIONS LLC 4031 W Kiehnau Ave Milwaukee WI 53209 877 805 3377 This load bank is manufactured and protected...

Page 2: ...SE UNITS HAVE THE POTENTIAL OF DELIVERING A LETHAL SHOCK THIS LOAD BANK SHOULD BE USED ONLY BY TRAINED AND QUALIFIED PERSONNEL THIS LOAD BANK IS DESIGNED FOR TEMPORARY USE ONLY THE LOAD RESISTORS ARE...

Page 3: ...AC SINGLE PHASE 2 3 TESTING 208VAC THREE PHASE 2 5 TESTING 240VAC THREE PHASE 2 7 TESTING 480VAC THREE PHASE 2 9 PARTS PARTS INFORMATION 3 1 CONTROL PANEL PARTS LAYOUT FIGURE 3 1 3 2 CONTROL PANEL PAR...

Page 4: ...hen the input voltage is 480VAC and 80 KW when the input voltage is 208VAC with all five load steps turned on The load steps are 12 5KW 12 5KW 25KW 25KW and 25KW at 480VAC 5KW or 10KW 10KW 20KW 20KW 2...

Page 5: ...T 208VAC 60KW CONTINUOUS AT 208VAC L1 1 1 5 0 L2 1 1 5 0 L3 1 1 5 0 DIGITAL METER 480VAC L1 L2 L3 POWER INDICATOR LIGHTS MAIN SWITCH OFF MAIN 208VAC USD PORT 12 5KW 12 5KW 25KW 25K W 25KW RATE SWITCHE...

Page 6: ...select the desired rate on the load bank The rates are as follows 480VAC 208VAC 1 12 5 KW balanced load 1 5 KW or 10 KW balanced load 2 12 5 KW balanced load 2 10 KW balanced load 3 25 KW balanced lo...

Page 7: ...able plug in to the load bank The meter switch should be in the L1 L2 position Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A should be on B The VO...

Page 8: ...ound on the power unit The meter switch should be in the L1 L2 position Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A and B should be on B The VOL...

Page 9: ...load bank Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A B C should be on B The VOLTS should read 208VAC C The FREQUENCY should read approximately...

Page 10: ...er cable plug in to the load bank Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A B C should be on B The VOLTS should read 240VAC C The FREQUENCY sh...

Page 11: ...er cable plug in to the load bank Turn on the output of the power unit 2 3 CHECKING THE POWER check the following A The amber light A B C should be on B The VOLTS should read 480VAC C The FREQUENCY sh...

Page 12: ...ed from a vendor will show a vendor name These names refer to the vendor list is on page 8 A part number can be found by first locating the part on a drawing After finding the part use the number to r...

Page 13: ...www eepowersolutions com L1 L2 L3 480VAC OFF MAIN 208VAC 12 5KW 12 5KW LOAD 10KW 10KW 25KW 25K W 25K W 20KW 20K W 20KW OFF 5KW 208V OFF A B C N L2 L1 L3 N 1 CONTROL PANEL PARTS 1 2 3 4 7 5 6 8 11 9 F...

Page 14: ...DESCRIPTION VENDOR NO NUMBER USED 1 MR D60 0 600V DIGITAL METER 1 2 HD 25 HANDLE 2 3 LT 25 250VAC AMBER LIGHT 3 4 SW 69 TOGGLE SWITCH DPDT DELAY 1 5 SW 22 TOGGLE SWITCH DPST 6 6 TP 10 TEST PIN 4 7 PL...

Page 15: ...Eagle Eye Power Solutions LLC 1 877 805 3377 www eepowersolutions com PAGE 3 SECTION 3 INTERIOR PARTS LAYOUT 2 10 9 4 3 5 6 12 8 11 FIGURE 3 2 1 7...

Page 16: ...G HANDLE 1 2 BX 27D 20 X 21 X 8 ALUM BOX 1 3 RC 14 12K 11W RESISTOR 1 4 TM 13 TERMINAL STRIP 13 POS 1 5 FS 62 250 FUSE 600V 3 6 FT 10 GLIDES 8 7 LR 25 25 RESISTOR 48 8 RY 35 RELAY 24VDC 30A MAGNACRAFT...

Page 17: ...Eagle Eye Power Solutions LLC 1 877 805 3377 www eepowersolutions com FAN PANEL PARTS LAYOUT 9 1 8 3 2 4 5 6 7 FIGURE 3 3...

Page 18: ...NO USED 1 FS 11 FUSE 10A GLASS 1 2 TM 20 8 POSITION TERMINAL STRIP V BEAU PRODUCTS 78008 1 3 PS 30 30VDC 400W POWER SUPPLY RICHARDSON NL3271 1 4 FP 57 ALUM FAN PANEL 1 5 GL 10 FAN GRILL CHROME V MERR...

Page 19: ...Supply 1939 F Parker CT Stone Mountain GA 30087 Cutler Hammer Distributed by Peerless EBM Industries Inc Distributed by Peerless E F Johnson Distributed by Peerless Electric Supply Co 433 Bishop St A...

Page 20: ...ustments inside the load bank It should however be checked periodically for defective fans burned out light bulbs and defective meters To remove the fan panel remove the screws around the outer edge T...

Page 21: ...3 Drill out the rivets holding the fan four on each side 4 Lift up the fan and unplug the wires to the fan Connect the plug to the new fan 5 Rivet the new fan back to the fan panel and install the fa...

Page 22: ...3 176 179 183 YEL 73 GRN 73 GRN N WHT 9 18 27 36 45 54 70 132 135 138 141 144 147 150 153 156 159 162 165 168 171 174 177 180 181 RED RELAY PANEL RESISTOR PANEL LEGEND CL1 CAM LOCK 400A BLK CONNECTOR...

Page 23: ...LK FROM LOAD BANK V W RED G R ED F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 8 W RED F4 F5 F6 1 G RED WHT 10 WHT SW 11 3 G GRN 5 G GRN 11 WHT 1 G R ED 5 G GRN N L F7...

Page 24: ...K5 K6 K12 LR33 LR34 K10 K12 K7 K8 LR35 LR36 K10 K15 LR37 LR38 K13 25KW 20KW SW6 K9 K10 K15 LR39 LR40 K13 AC1 CL1 CL2 CL3 CL4 CT1 3 D1 D2 FN1 12 FS1 3 FS4 K1 16 K17 L1 3 LR1 48 M1 PS1 R2 SW1 SW2 SW3 SW...

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