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Installation, Operation and Parts Manual 

                                                                                                                         

                                 

EE-6605B.PD  

               

               

 

4

IMPORTANT

 

SAFETY

 

INSTRUCTIONS

 

1.1

 

Operation

 

of

 

lifting

 

platforms

   

This

 

lift

 

is

 

specially

 

designed

 

for

 

lifting

 

motor

 

vehicles.

 

Users

 

are

 

not

 

allowed

 

to

 

use

 

it

 

for

 

any

 

other

 

purposes.

 

The

 

applicable

 

national

 

regulations,

 

laws

 

and

 

directives

 

must

 

be

 

observed.

   

Only

 

users

 

aged

 

18

 

or

 

above

 

who

 

have

 

been

 

instructed

 

on

 

how

 

to

 

operate

 

the

 

lifting

 

platform

 

and

 

have

 

proven

 

their

 

ability

 

to

 

do

 

so

 

to

 

the

 

owner

 

are

 

to

 

be

 

entrusted

 

with

 

unsupervised

 

operation

 

of

 

lifting

 

platforms.

 

The

 

task

 

of

 

operating

 

the

 

lifting

 

platforms

 

must

 

be

 

granted

 

in

 

writing.

   

Before

 

loading

 

a

 

vehicle

 

onto

 

the

 

lifting

 

platform,

 

users

 

should

 

study

 

the

 

original

 

operation

 

instructions

 

and

 

familiarize

 

themselves

 

with

 

the

 

operating

 

procedures

 

in

 

several

 

trial

 

runs.

 

 

1.2

 

Checking

 

of

 

the

 

lifting

 

platforms

   

Checks

 

are

 

to

 

be

 

based

 

on

 

the

 

following

 

directives

 

and

 

regulations:

 

 

Basic

 

principles

 

for

 

testing

 

lifting

 

platforms

 

 

The

 

basic

 

safety

 

requirements

 

stipulated

 

in

 

the

 

directive

 

2006/42/EC

 

 

Harmonized

 

European

 

standards

 

 

The

 

applicable

 

accident

 

prevention

 

regulations

   

The

 

checks

 

are

 

to

 

be

 

organized

 

by

 

the

 

user

 

of

 

the

 

lifting

 

platform.

 

The

 

user

 

is

 

responsible

 

for

 

appointing

 

an

 

expert

 

or

 

qualified

 

person

 

to

 

perform

 

checking.

 

The

 

user

 

bears

 

special

 

responsibility

 

if

 

employees

 

of

 

the

 

company

 

are

 

appointed

 

as

 

experts

 

or

 

qualified

 

persons.

  

1.2.1

 

Scope

 

of

 

checking

   

Regular

 

checking

 

essentially

 

involves

 

performing

 

a

 

visual

 

inspection

 

and

 

a

 

functional

 

test.

 

This

 

includes

 

checking

 

the

 

condition

 

of

 

the

 

components

 

and

 

equipment,

 

checking

 

that

 

the

 

safety

 

systems

 

are

 

complete

 

and

 

functioning

 

properly

 

and

 

that

 

the

 

inspection

 

log

 

book

 

is

 

completely

 

filled

 

in.

 

The

 

scope

 

of

 

exceptional

 

checking

 

depends

 

on

 

the

 

nature

 

and

 

extent

 

of

 

any

 

structural

 

modification

 

or

 

repair

 

work.

   

1.2.2

 

Regular

 

checking

   

After

 

initial

 

commissioning,

 

lifting

 

platforms

 

are

 

to

 

be

 

checked

 

by

 

a

 

qualified

 

person

 

at

 

intervals

 

of

 

not

 

longer

 

than

 

one

 

year.

   

A

 

qualified

 

person

 

is

 

somebody

 

with

 

the

 

training

 

and

 

experience

 

required

 

to

 

possess

 

sufficient

 

knowledge

 

of

 

lifting

 

platforms

 

and

 

who

 

is

 

sufficiently

 

familiar

 

with

 

the

 

pertinent

 

national

 

regulations,

 

accident

 

prevention

 

regulations

 

and

 

generally

 

acknowledged

 

rules

 

of

 

engineering

 

to

 

be

 

able

 

to

 

assess

 

the

 

safe

 

operating

 

condition

 

of

 

lifting

 

platforms.

   

1.2.3

 

Exceptional

 

checking

   

Lifting

 

platforms

 

with

 

a

 

lift

 

height

 

of

 

more

 

than

 

2

 

meters

 

and

 

lifting

 

platforms

 

intended

 

for

 

use

 

with

 

people

 

standing

 

under

 

the

 

load

 

bearing

 

elements

 

of

 

the

 

load

 

are

 

to

 

be

 

checked

 

by

 

an

 

expert

 

prior

 

or

 

reuse

 

following

 

structural

 

modifications

 

and

 

major

 

repairs

 

to

 

load

 

bearing

 

components.

   

An

 

expert

 

is

 

somebody

 

with

 

the

 

training

 

and

 

experience

 

required

 

to

 

possess

 

specialist

 

knowledge

 

of

 

lifting

 

platforms

 

and

 

who

 

is

 

sufficiently

 

familiar

 

with

 

the

 

pertinent

 

national

 

work

 

safety

 

regulations,

 

accident

 

prevention

 

regulations

 

and

 

generally

 

acknowledged

 

Summary of Contents for EE-6605B.PD

Page 1: ...issor lift heavy duty Electrical Leveling Lifting Capacity 5500KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or operation of th...

Page 2: ...and are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Page 3: ...descriptions 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Technical data 10 INSTALLATION INSTRUCTIONS 11 4 1 Preparations before installation 11 4 2 Installation attentions 12 4 3 General in...

Page 4: ...r qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components and equipm...

Page 5: ...fety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 D...

Page 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detac...

Page 7: ...rushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off the lifting platform or tipping up Safety meas...

Page 8: ...e all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting...

Page 9: ...rise accordingly The mechanical locking unit ensures no slipping in case of hydraulic failire Besides designs like 24V working voltage of control unit and limit switch low height alarming buzzer anti...

Page 10: ...Technical data Rated capacity 5000KG Full raised height 1750mm Full lowered height 240mm Full raised time with rated load about 55s Full lowered time with rated load about 55s Pneumatic working press...

Page 11: ...e at least 2 5mm2 wire core for 3Ph power and 4 0mm2 wire core for 1Ph power Construction of the foundation following consultation with the manufacturer s customer service or an authorized service age...

Page 12: ...of the lifting platforms Remove the carton and packing films wrapped on the platform Attention 1 Take off oil hose protectors when cut off the packing strips Attention 2 Avoid scratching the painting...

Page 13: ...running speed of the lift is mainly decided by the viscosity of the hydraulic oil we suggest using NO 46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO...

Page 14: ...load 14 If expansion bolts nuts or circlips are well secured 15 If max lifting height is 1750mm 16 If safety advices name plate and logos are clear OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Check a...

Page 15: ...WN I button Control the lowering movement SB3 DOWN II button Control the lowering movement for safety SB4 Safety lock button Engage the mechanical safety lock SB Emergency stop Cut operation power in...

Page 16: ...he operation manual before operation 2 Drive and park the vehicle midway between two platforms 3 Turn the selection switch on the control panel to Main lift and push the UP button to rasie the lifting...

Page 17: ...3 Turn the selection switch to PD 4 Using either the inspection torch or the key fob Pressing and holding the left button will operate the nearside PD plate rotation of steering from extent to extent...

Page 18: ...se or jammed Clean or adjust it The gear pump is damaged Replace it Oil level is too low Add oil The oil hose became loose or dropped off Tighten it The cushion valve became loose or jammed Clean or a...

Page 19: ...and disengage simultaneously by pushing control buttons Every day 8 Lifting platform Check the synchronization of both lifting platforms Ensure both platforms ascend and descend synchronously Every d...

Page 20: ...l always keep a good working condition and its service life could be extended Annex 1 Floor plan C20 25 concrete base with strength more than 3000psi tolerance of flatness less than 5mm and minimum th...

Page 21: ...Installation Operation and Parts Manual EE 6605B PD 21 Floor plan for surface installation...

Page 22: ...Installation Operation and Parts Manual EE 6605B PD 22 Annex 2 Electrical shcemes and parts list...

Page 23: ...Installation Operation and Parts Manual EE 6605B PD 23...

Page 24: ...Installation Operation and Parts Manual EE 6605B PD 24...

Page 25: ...402010 Emergency stop NBP2 BS542 40 1 320503002 Ground terminals 4 1 320505011 Retaining chip LT 2 5 2 QF 320801001 Circuit breaker DZ47 63C16 3P 1 QF1 320803003 Circuit breaker DZ47 63C3 1P 1 QF2 320...

Page 26: ...ydraulic shcemes and parts list 1 oil tank 11 flow control valve 2 oil sucking filter 12 tank cover 3 gear pump 13 leveling valve 4 coupling 14 cylinder hydraulic block 5 motor 15 solenoid valve 6 hyd...

Page 27: ...7 615031003 PD Oil cylinder GEG PD A1 B6 4 8 615026006 Secondary oil cylinder 6605B A4 B2 1 9 624001095 Secondary oil cylinder L 2000mm 1 10 410260630 Hydraulic block 6605B A3 B5 55 40 38 2 11 410260...

Page 28: ...201103001 Hex flange screw M5 25 4 4 202109064 Hex socket cylinder head screw M6 30 4 5 207103019 Composite washer M14 6 6 310101028 Shifting connector G1 4 M14x1 5 4 7 320204016 Aluminum motor 380V...

Page 29: ...C 1 21 330404001 Coupling YL A 1 Seal rings POS Code Name Specfication Qty Remark 1 207103009 Composite piston seal ring KGD120 95 22 4 6 35 1 Main cylinder 2 207102013 Y seal ring SD48 58 7 1 Main cy...

Page 30: ...4 M12 1 6 310401001 Pneumatic directional valve 3V210 08DC24V 1 7 310103006 Three way pneumatic connector KLE 8 1 8 310501005 Pneumatic cylinder CQ2B32 30 2 9 310201003 Silencer SLM01 R1 8 M8 2 Annex...

Page 31: ...8 20 202109053 Hex socket post head bolt M12X35 20 21 204104001 Washer 8X 40X2 5 4 22 202110004 Hex head full swivel bolt M8X12 4 23 201102011 Outside hex bolt M8X15 14 24 204101005 Washer 8 12 25 614...

Page 32: ...29 Cross round headed bolt M6X12 10 56 612026006 Shaft of bracket A 6605 A12 4 57 410260151B Block of padding plate 6605 A6 B1 C3 2 58 614026013 Bracket B welding 6605 A6 B2 C1 2 59 420260030B Base pl...

Page 33: ...8 84 410260033 Plate D of limit switch 6605 A7 B5 1 85 410260023 Plate C of limit switch 6605 A7 B4 1 86 202101002 Cross round headed bolt M3X15 4 87 320302002 Limit switch PL 05N 2 88 614026022 Conne...

Page 34: ...15_GB818 2 13 202111007 Hex socket flat head screw M8X20_GB70_3 8 14 203103006 Hex thin nut M8_GB6172 8 15 614031222 PD side baffle plate GEG PD A1 B7 1 16 410210011 Right angle connector 6603B A9 B4...

Page 35: ...EG PD A1 B6 2 11 614031222 PD side baffle plate GEG PD A1 B7 1 12 410310361 Holder of limit switch GEG PD A1 B8 1 13 540103072 PD name plate GEG PD A1 B9 1 14 410310191 PD cylinder sheath GEG PD A1 B1...

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