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Installation, Operation and Parts Manual 

EE-6215E 

                                                                                                                         

                                         

                                 

                                                       

 

8

PACKING,

 

STORAGE

 

AND

 

TRANSPORTATION

 

Packing,

 

lifting,

 

handling,

 

transporting

 

operations

 

must

 

be

 

performed

 

only

 

by

 

experienced

 

personnel

 

with

 

appropriate

 

knowledge

 

of

 

the

 

lift

 

and

 

after

 

reading

 

this

 

manual.

       

2.1

 

The

 

lift

 

was

 

dismantled

 

into

 

the

 

following

 

3

 

parts

 

for

 

transportation

   

Name

 

Packed

 

by

 

Dimension

 

Weight

 

Quantity

 

Lift

 

Steel

 

brackets

   

2860*660*930

 

908kg

 

1

 

Extending

 

post

 

Bubble

 

film

 

1800*400*430

 

145kg

 

1

 

Power

 

unit

   

Carton

   

850*250*350

 

24kg

 

1

 

2.2

 

Storage

   

The

 

packs

 

must

 

be

 

kept

 

in

 

a

 

covered

 

and

 

protected

 

area

 

in

 

a

 

temperature

 

range

 

0f

 ‐

10

to

 

+40

.

 

They

 

must

 

not

 

be

 

exposed

 

to

 

direct

 

sunlight,

 

rain

 

or

 

water.

 

Stacking

 

the

 

packs

   

We

 

advise

 

against

 

stacking

 

because

 

the

 

packs

 

are

 

not

 

designed

 

for

 

this

 

type

 

of

 

storage.

 

The

 

narrow

 

base,

 

heavy

 

weight

 

and

 

large

 

size

 

of

 

the

 

packs

 

make

 

stacking

 

difficult

 

and

 

potentially

 

dangerous.

   

If

 

stacking

 

is

 

unavoidable,

 

use

 

all

 

appropriate

 

precautions:

   

never

 

stack

 

to

 

more

 

than

 

2

 

meters

 

in

 

height.

   

never

 

make

 

stacks

 

of

 

single

 

packs.

 

Always

 

stack

 

pairs

 

of

 

packs

 

in

 

a

 

cross

 

pattern

 

so

 

that

 

the

 

base

 

is

 

bigger

 

and

 

the

 

resulting

 

stack

 

is

 

more

 

stable.

 

Once

 

the

 

stack

 

is

 

complete,

 

restrain

 

it

 

using

 

straps,

 

ropes

 

or

 

other

 

suitable

 

methods.

 

A

 

maximum

 

of

 

two

 

packs

 

can

 

be

 

stacked

 

on

 

lorries,

 

in

 

containers,

 

and

 

in

 

railway

 

wagons,

 

on

 

condition

 

that

 

the

 

packs

 

are

 

strapped

 

together

 

and

 

restrained

 

to

 

stop

 

them

 

falling.

   

2.3

 

Lifting

 

and

 

handling

   

The

 

packs

 

can

 

be

 

lifted

 

and

 

transported

 

only

 

by

 

using

 

lift

 

trucks.

 

Never

 

attempt

 

to

 

hoist

 

or

 

transport

 

the

 

unit

 

using

 

lifting

 

slings.

   

 

Opening

 

the

 

packs

 

When

 

the

 

lift

 

is

 

delivered

 

make

 

sure

 

that

 

it

 

has

 

not

 

been

 

damaged

 

during

 

transportation

 

and

 

that

 

all

 

the

 

parts

 

specified

 

on

 

the

 

packing

 

list

 

are

 

present.

   

Packs

 

must

 

be

 

opened

 

adopting

 

all

 

the

 

precautions

 

required

 

to

 

avoid

 

injury

 

to

 

persons

 

(keep

 

at

 

a

 

safe

 

distance

 

when

 

cutting

 

the

 

straps)

 

or

 

damage

 

to

 

parts

 

of

 

the

 

machine

 

(be

 

careful

 

that

 

no

 

parts

 

are

 

dropped

 

while

 

you

 

are

 

opening

 

the

 

packing)

 

Take

 

special

 

care

 

with

 

the

 

hydraulic

 

power

 

unit,

 

the

 

control

 

panel

 

and

 

the

 

cylinder.

   

 

 

 

Summary of Contents for EE-6215E

Page 1: ...Two Post Lift Electrical Release Lifting Capacity 5000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or operatio...

Page 2: ...nd are protected against duplication and reproduction by copyright laws international agreements and other domestic legislation The reproduction or disclosure of instructions or an extract thereof is...

Page 3: ...IONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 9 3 4 Dimensions 10 3 5 Safety devices descriptions 11 INSTALLATION INSTRUCTIONS 12 4 1 Preparations before installa...

Page 4: ...esponsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional te...

Page 5: ...Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damage...

Page 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detach...

Page 7: ...ury danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety measures T...

Page 8: ...te precautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more s...

Page 9: ...stem The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston The piston drives to raise the carriage and the lifting arms During lifting process the mechanical safety locki...

Page 10: ...Installation Operation and Parts Manual EE 6215E 10 3 4 Dimensions...

Page 11: ...ety catch Catch the carriages in case of hydraulic failure 3 Limit switch Stop rising movement at maximum safety height 4 Arm locking unit Ensure the lifting arms are locked and avoid being swinging d...

Page 12: ...tructions Before doing electrical connection make sure the lift is electrically adapt to the local power supply 4 1 3 Foundations preparations see Annex 1 floor plan Indoor installation only There mus...

Page 13: ...he packing frame Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post Step 3 When the first post has bee...

Page 14: ...kage and decide on which post the power unit will be mounted 2 Ascertain the position for the two posts with chalk and tape measure and draw an outline of the two base plates on the ground Step 6 Conn...

Page 15: ...e plates The equalizing plates must be of the same length as the side of the base plate resting on them Otherwise the load of the base plate will not be transferred evenly to the foundation 5 Erect an...

Page 16: ...peration and Parts Manual EE 6215E 16 Step 9 Connect oil hoses 1 Mount the power unit onto the power side post 2 Connect oil hoses according to the following diagram NOTE make sure the connectors and...

Page 17: ...tallation Operation and Parts Manual EE 6215E 17 Step 10 Fix the electromagnets Step 11 Connect electrical system Refer to electrical connection diagram 1 Mount the control box on to the power side po...

Page 18: ...Installation Operation and Parts Manual EE 6215E 18 2 Connect the limit switch fixed inside the power side post 3 Connect the limit switch fixed at the cross beam...

Page 19: ...Installation Operation and Parts Manual EE 6215E 19 4 Connect wires of electromagnet 5 Connect soloenoid valve motor wire and power suppply cable...

Page 20: ...en temperature is below 18 degree Celsius Change the oil 6 months after initial use and change once per year thereafter Step 14 Trial running Get familiar with lift controls by running the lift throug...

Page 21: ...at both sides are of the same tightness This could be judged by the sound emitted during lifting process If the lift doesn t raise the motor may turn in the wrong direction In such event interchange...

Page 22: ...bust and synchronized when running with rated load 7 If the control button works as hold to run 8 If limit switches work well 9 If grounding wire is connected 10 If rising and lowering smoothly 11 If...

Page 23: ...e used 5 1 3 The machine shall not lift or lower an automobile if its center of gravity is not positioned midway of the rising platforms Otherwise the manufacturer as well as the dealers will not bear...

Page 24: ...until lifting trays have touched the pick up positions of vehicle 5 Keep on raising the vehicle making its wheels have a bit clearance off the ground and check again the stability 6 Raise the vehicle...

Page 25: ...n or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Carriage...

Page 26: ...very day 2 Rubber contact pads Inspect the pads and clean off any objects that may cause sliding or damage Every day 3 Cylinder and oil hose connectors Inspect to ensure no leakage before using the li...

Page 27: ...NO 1 lithium based grease Check if the circlip is in its original position Every 3 months 14 Expansion bolts Check with torque spanner For M18 bolt the torque is no less than 80N m For M16 the torque...

Page 28: ...1 meter between the lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C20 25 concrete base with strength more than 30...

Page 29: ...llation Operation and Parts Manual EE 6215E 29 Annex 2 Electrical diagrams and parts list Note For the specific requirements on voltage the actual voltage of your lift may differ with the following di...

Page 30: ...Installation Operation and Parts Manual EE 6215E 30...

Page 31: ...Installation Operation and Parts Manual EE 6215E 31 SQ1 roof protection limit switch SQ2 max height limit switch YA1 YA4 electromagnet YV solenoid unloading valve uncrossed wire...

Page 32: ...0R 11 W 3 SB 320402002 Emergency stop XB2BS542C 1 KA 320601026 Integrated relay NCH8 20 20 AC24V 1 KT 320602009 Integrated Time relay ZYS11 A AC24 5S 1 QF 320801003 Circuit breaker dual DZ47 63C25 3P...

Page 33: ...1 2 207105004 Dust proof ring DHS38 38 46 6 1 3 207106018 Anti abrasion ring 50X46X15 1 4 207106019 Anti abrasion ring 38X42X15 1 1 oil tank 2 oil filter 3 gear pump 4 coupling 5 aluminium motor 6 hyd...

Page 34: ...site washer M14 1 3 310101028 Shift connector G1 4M14x1 5 M14x1 5 with protective cap 1 4 624001042B Rubber oil hose DN8 L 400 1 5 615006003 Three way connector 6214E A4 B4 1 6 624002005B Rubber oil h...

Page 35: ...Installation Operation and Parts Manual EE 6215E 35...

Page 36: ...5 1 12 330404001 Coupling YL A 1 13 330401005 Oil sucking tube XYGN L293 1 14 330403001 Oil filter YG C 1 15 330402001 Oil back tube YH D 1 16 410010091 Tank reinforced plate 6254E A4 B12 4 17 201103...

Page 37: ...xploded drawings and parts list Pos CODE Name Specification Qty 1 615016001C Steel cable 6215E A8 L 12530mm 1 2 615016001C Steel cable 6215E A8 L 12530mm 1 3 203101012 Hex nut M20 M20 8 4 204101011 Cl...

Page 38: ...101B Cylinder fix ring 6264 A24 B1 2 9 202109024 Hex head full swivel screw M6 35 M6 35 2 10 615006003 Three way connector 6214E A4 B4 1 11 624001042B 8 Rubber oil hose L 400mm 1 12 624002004B 8 Rubbe...

Page 39: ...6254E A17 4 17 410040061 Safety locking plate 6254E A13 4 18 202101031 Cross socket cap head screw M6 16 M6 16 4 19 202101021 Cross socket cap head screw M5 10 M5 10 24 20 420040100 Electromagnet prot...

Page 40: ...10 Sliding block 6254E A2 B5 6254A A7 B1 16 28 612015006C Pulling pod 6255E A3 B4 4 29 410150121 Pressure spring 6254E A2 B4 6215 A3 B50 4 30 410150921 Teeth block 6255E A3 B5 4 31 206102008 Elastic p...

Page 41: ...203101012 Hex nut M20 M20 1 54 204101011 Flat washer M20 M20 1 55 410060033 Left supporting bracket 6214E A22 B1 2 56 410130051 Pulley 6255E A1 B2 4 57 205101008 Bearing 2518 2518 4 58 410160011B Shaf...

Page 42: ...410130041 Inside swivel sheath 6214EKZ A4 B4 C3 4 84 614013213B Tensile arm 6255E A4 B3 4 85 614013212 Mid arm 6255E A4 B2 4 86 614013211 Supporting arm 6255E A4 B1 4 87 614004013B Feet protection fen...

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