EAE E-LINEKX Manual Download Page 9

7

KX

MANUAL

www.

eaeelectric

.com

www.

eaeelectric

.com

www.

eaeelectric

.com

www.

eaeelectric

.com

Installation

Points to be taken into consideration before installation

IMPORTANT! 

1-

 Please read this instruction manual before 

commencing the busbar installation. Incorrect 

or incomplete mounting may cause damage to 

the equipment or system.

2-

 Installation of the busbar system should 

commence after reading through busbar 

application drawings. Locate the positions of 

individual pieces such as transformer-panel 

connections, expansion units, feeder units, 

end feeder units etc. and check that they are in 

accordance with the project drawings.

3-

 Seismic support systems should be used 

in earthquake risk areas. Please contact 

our company for details of seismic support 

products and project planning.

The recommended distance between supports 

is 1.5m, the maximum distance is 2m. Make 

sure that support positions do not block either 

joint covers or tap off points.

4-

 DDT modules should be used at min. 20cm 

distance to the each floor concrate.

5-

 If the busbar lines are used in the transition 

of building dilatations, appropriate dilatation 

module should be chosen. Please contact our 

company for support.

  

6-

 Busbar system should be handled with 

care either by forklift, crane or any other 

means which will not damage the product 

while transporting or lifting.When transporting 

busbar , position its weight evenly. Generally 

vertical installation is provided in vertical lines.

Please read additional installation instructions.

7-

 When install horizontal and vertical , it must 

be aligned correctly to prevent collapses and 

bends.

3

min. 150cm - max. 200cm

+

Please cover

top of the shaft. 

 

Summary of Contents for E-LINEKX

Page 1: ...www eaeelectric com E LINEKX MANUAL...

Page 2: ...E LINEKX...

Page 3: ...ffset Sizing 11 Mounting Instructions For Joints Bolt on Plug in 12 14 Points To Be Taken Into Consideration After Installation 15 17 Things to be taken into consideration in vertical distribution pro...

Page 4: ...s that you have purchased are manufactured by a completely environment conscious with the relevant Environmental management Standards and accordance with the principles of information Security Managem...

Page 5: ...orized to test energize clean ground label and lock the system and equipment suitable for occupational safety applications Be trained in the use and maintenance of personal protective equipment such a...

Page 6: ...irement Rain Drops Please use canopy for outdoor applications Please use porch for outdoor Please use porch for outdoor Please use canopy for building expension points Chemicals Urine Water CLOSE INDI...

Page 7: ...checked by unpacking them sufficiently to inspect them for possible transit damage and to determine that the shipment is complete and correct as per Packing List provided If any of the items is missin...

Page 8: ...tions permit do not disassemble the busbar until it reaches the lastest installation point 8 Storage area should be a clean dry space with a uniform temperature to prevent condensation and having adeq...

Page 9: ...support products and project planning The recommended distance between supports is 1 5m the maximum distance is 2m Make sure that support positions do not block either joint covers or tap off points 4...

Page 10: ...d roofs and walls during installation 9 Tools required for the installation Micrometer type adjustable calibrated torque spanner inch square drive size 10mm 13mm and 19mm socket Drilling Machine Size...

Page 11: ...Washer 7 Alignment Pin removable 8 Conductors 9 IP55 Nut Locking Piece 10 Protection Plastics 11 IP55 Joint Cover Gasket 12 Alignment Pin Slot NB Protective covers 10 are discarded KX busbars are man...

Page 12: ...www eaeelectric com 10 KXMANUAL www eaeelectric com Installation General Overview Of The Joint Bolt on Box Fixing Point Plug in Box Fixing Point Use special hand clamps if it is difficult to move...

Page 13: ...ts In such cases please contact our company for technical support and technical information Note Please send a drawing for combined offsets when ordering Indicate bolted and non bolted ends on the dra...

Page 14: ...3 Remove the nut locking piece on the busbar joint and loosen the joint Remove the protective covers after loosening the joint 3 4 Ensure that the insulation plates of the joint are not cracked broke...

Page 15: ...there is more than one bolt per phase the bolts should be tightened by hand to approximately 20 30 Nm as per the sequence shown above Then finally torque to 83Nm using the same sequence 12 Remove the...

Page 16: ...m 83 Block Joints have been done according to manual and applied related Nm value to the main bolts Tarih Date Ad Soyad First Last mza Signature Ek montaj talimat na uygun yap lm t r ve yanda yaz l Nm...

Page 17: ...the insulation test is completed successfully 2 3 After the busbar system is energized loads must be switched in sequence main and sub feed 2 4 When the busbar is used properly it will have a moderate...

Page 18: ...welding equipment near the busbar 11 Take care when handling the system components Do not drop the units 12 Do not cut or drill the busbar units Please consider below picture when installing the busb...

Page 19: ...ssure Water 3 Min 1 The neutral bar of KX busbar shall be at the bottom for horizontal busbar lines and on the left for vertical busbar lines Figure 1 2 In order to maintain the neutral bar at the bot...

Page 20: ...o floor heights floor thickness and product tolerances the window or additional point alignments on the upper floors may not be the same In order for the Tap off boxes to be aligned and the joint poin...

Page 21: ...over should be opened to a position which will not block the way for installation of the box Do not remove the cover plate Vertical Application Warning Do not try to install plug in tap off boxes to b...

Page 22: ...ards as shown in figure 4 b 2 Open and push the cover back the plug in tap off point cover should be opened to a position which will not block the way for installation of the box Do not remove the cov...

Page 23: ...nch 3 1 Remove the locking pieces Remove the joint side cover plate and keep the plate and the screws for future use Do not try to install bolt on tap off boxes to plug in points of the busbar or vice...

Page 24: ...g the plastic headed screw 2 Be sure that there is not any gap between busbar and tap off box 5 Fix the KXB Bolt on tap off box to the holes on busbar with a correct direction Be sure that breaker s h...

Page 25: ...hten the locking piece by 40Nm to complete installation 1 VERTICAL APPLICATION 7 If there are more than one bolt for the same phase bolts shall be tighten by hand approximately 20 30Nm as per above se...

Page 26: ...24 KXMANUAL www eaeelectric com min 200 mm max 1500 mm min 200 mm max 1500 mm max 1500 mm min 200 mm HORIZONTAL APPLICATIONS Installation Bolt on Busbar Tap Off Boxes KXB Box...

Page 27: ...s 3 Make sure that the connections between the busbar and the panel transformer and other connections are interrupted 4 Resistance testing is to be carried out with a resistance tester of 1000 volts p...

Page 28: ...metal parts 6 7 All busbar ratings routings and supporting systems should be checked as per final isometric drawings 7 All busbar ratings routings and supporting systems should be checked as per fina...

Page 29: ...opertional voltage should be checked 4 The connected equipment should be energized in sequence by starting at the source to end of the system 5 After all overcurrent devices have been turned on loads...

Page 30: ...ic informations about device prior to manufacture in order to adjust interlock mechanism 2 Tap off boxes operating mechanisms of all electrical mechanical interlocks should be exersized to determine t...

Page 31: ...www eaeelectric com KXMANUAL 29...

Page 32: ...www eaeelectric com KXMANUAL 30...

Page 33: ...PORE U A EMIRATES SUDAN TANZANIA CHILE VIETNAM TURKMENISTAN MADAGASKAR SPAIN U A EMIRATES CAMEROON THAILAND CHILE TURKMENISTAN KUWAIT SYRIA ETHIOPIA MADAGASKAR TANZANIA FRANCE CAMEROON SYRIA U A EMIRA...

Page 34: ...fice Akcaburgaz Mahallesi 3114 Sokak No 10 34522 Esenyurt Istanbul TURKEY Tel 90 212 866 20 00 Fax 90 212 886 24 20 EAE Elektrik Busbar Factory Makine Ihtisas Organize Sanayi Bolgesi Mahallesi 6 Cadde...

Reviews: