EAE E-LINEKX-III Manual Download Page 3

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CONTENTS

Introduction

General

Handling & Storage

Points To Be Taken Into Consideration Before Installation

Joint Structure

General View Of The Joint

Determination Of Special Lengths & Offset Sizing

Mounting Instructions For Joints (Bolt-on / Plug-in)

Points To Be Taken Into Consideration After Installation

Standard Application Precautions

Plug-in Busplug

Busplug

Cable Feed Box Installation (B10, B11)

Energizing / Before Energizing

Operation / Busplug

Maintenance

Product Overview

3-6

7-9

10-11

15-17

18-20

23-24

26-27

29-31

Summary of Contents for E-LINEKX-III

Page 1: ...www eaeusa us E LINEKX III MANUAL...

Page 2: ...E LINEKX III...

Page 3: ...Of Special Lengths Offset Sizing Mounting Instructions For Joints Bolt on Plug in Points To Be Taken Into Consideration After Installation Standard Application Precautions Plug in Busplug Busplug Cabl...

Page 4: ...nts in Istanbul The components that you have purchased are manufactured by a completely environment conscious with the relevant Environmental management Standards and accordance with the principles of...

Page 5: ...which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to personal injury hazards Obey all safety messages that follow this...

Page 6: ...ed only by qualified electrical personnel Handle this equipment carefully and install operate and maintain it correctly in order for it to function properly Neglecting fundamental installation and mai...

Page 7: ...rized to test energize clean ground label and lock the system and equipment suitable for occupational safety applications Be trained in the use and maintenance of personal protective equipment such as...

Page 8: ...rement Rain Drops Please use canopy for outdoor applications Please use porch for outdoor Please use porch for outdoor Please use canopy for building expension points Chemicals Urine Water CLOSE INDIR...

Page 9: ...ng List or any piece is damaged during transportation Insurance Company must be informed immediately for proper reporting with all required documents for further action 4 All busway straight lengths a...

Page 10: ...he load is stable and safely secured Then adequate sling and slinging method can be used for shifting from one place to another 6 The removal of the products from one floor to the other floor must be...

Page 11: ...for weight specifications If using a forklift position the plug in unit on the forks to distribute the weight properlyTake care not to damage the metal housing Avoid using objects with sharp edges to...

Page 12: ...ansition of building dilatations appropriate dilatation module should be chosen Please contact our company for support 6 Busway system should be handled with care either by forklift crane or any other...

Page 13: ...e installation Micrometer type adjustable calibrated torque spanner 9 a inch square drive size 10mm 13mm and 9 b 19mm socket 9 c Drilling Machine 9 d Size 10mm Spanner Socket 9 e Screwdriver 9 f Hoist...

Page 14: ...Washer 7 Alignment Pin removable 8 Conductors 9 IP55 Nut Locking Piece 10 Protection Plastics 11 IP55 Joint Cover Gasket 12 Alignment Pin Slot NB Protective covers 10 are discarded KX busway are manu...

Page 15: ...KX IIIMANUAL www eaeusa us 13 Installation General Overview Of The Joint Bolt on Box Fixing Point Plug in Box Fixing Point Use special hand clamps if it is difficult to move...

Page 16: ...ses please contact our company for technical support and technical information Note Please send a drawing for combined offsets when ordering Indicate bolted and non bolted ends on the drawing 325 A X...

Page 17: ...ock joints 3 Remove the nut locking piece on the busway joint and loosen the joint Remove the protective covers after loosening the joint 4 Ensure that the insulation plates of the joint are not crack...

Page 18: ...e bolt per phase the bolts should be tightened by hand to approximately 20 30 Nm as per the sequence shown above Then finally torque to 83Nm using the same sequence 12 Remove the joint covers and reve...

Page 19: ...Joints have been done according to manual and applied related Nm value to the main bolts Tarih Date Ad Soyad First Last mza Signature Ek montaj talimat na uygun yap lm t r ve yanda yaz l Nm de erinde...

Page 20: ...e insulation test is completed successfully 2 3 After the busway system is energized loads must be switched in sequence main and sub feed 2 4 When the busway is used properly it will have a moderate h...

Page 21: ...ns than original tap off boxes to supply energy from the busway 6 Current rating of the busway run should be equal to the rating of the breaker Do not exceed busway nominal current during operation 7...

Page 22: ...DARD IP55 IP65 Vertical Shaft Application Pressure Water 3 Min 1 The neutral bar of KX busway shall be at the bottom for horizontal busway lines and on the left for vertical busway lines Figure 1 2 In...

Page 23: ...confirm that the power is off Do not install plug in unit without circuit breaker installed Do not install plug in unit with cover open or removed Failure to follow these instructions will result in...

Page 24: ...Frequency Protection Degree Wire 1000 V 50 60 Hz IP55 Ui f IP 3P N PE Housing E L E K T R K 1 EAE tap off boxes are not equipped with any protective device unless they are required by customer Any typ...

Page 25: ...e fixing screw of plug in tap off point cover using cross recessed screw driver 3 Throw the contact protection cover to the recycling waste bin 4 Place the KXP Plug in tap off box to the holes on the...

Page 26: ...way 6 Push the box to the busway housing click sound will be heard from the locking parts on the box ensure the interlock betwe en the box and the housing then tighten the screw 6 a 6 a 6 b 6 b CLICK...

Page 27: ...IDENTAL RESPONSE TO BE CONTACTED BY PARTS UNDER ELECTRICALLY FOLLOW ALL MANUFACTURER S WARNINGS AND INSTRUCTIONS 4 Resistance testing is to be carried out with a resistance tester of 1000 volts per pa...

Page 28: ...l parts 13 All busway ratings routings and supporting systems should be checked as per final isometric drawings 14 All busway ratings routings and supporting systems should be checked as per final iso...

Page 29: ...such as lighting circuits contactors heaters and motors may be turned ON 6 EAE busway system is particularly quiet when operating normally In some installations however there may be a moderate hum Exc...

Page 30: ...erly rated voltage sensing device at all line and load side fuse clips to confirm that the plug in unit is off Never operate the plug in unit with the door open Failure to follow these instructions wi...

Page 31: ...A 70E NOM 029 STPS 2011 or CSA Z462 Turn off the plug in unit Always use a properly rated voltage sensing device at all line and load side fuse clips to confirm that the plug in unit is off Never oper...

Page 32: ...pairs it may be desirable to perform an infrared temperature test on all electrical connections Do this after the busway has been re energized and has reached a stable operating temperature 7 Refer to...

Page 33: ...cleaner or clean lint free rag Do not use a blower or compressed air 1 An external inspection of the system should be carried out once a year 2 Any dripping or other source of moisture onto the buswa...

Page 34: ...tors 5 full size conductors PE 100 earth conductor housing 3 3 Insulation Insulation system is suitable for 600 V continuous operation Specially formulated Class B epoxy insulation has been applied as...

Page 35: ......

Page 36: ...ons or changes on this catalogue without any prior notice EAE Elektrik A S Akcaburgaz Mahallesi 3114 Sokak No 10 34522 Esenyurt Istanbul TURKEY Tel 90 212 866 20 00 Fax 90 212 886 24 20 EAE USA Inc 56...

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