EA3GCY ILER-20 MK2 Assembly Manual Download Page 27

ILER-20 MK2 SSB QRP Transceiver Kit

Page 27

ADJUSTMENTS AND TESTS

Preliminary Testing

- Adjust P3 (carrier suppression), P4 (volume potentiometer), and P5 (bias adjustment) to mid-position.
- Adjust P2 (mic gain) to minimum position (counterclockwise).
- Connect a speaker or headphones to the “ALT” pins on the circuit board.
IMPORTANT: Use a high-quality speaker box. A bad speaker will make ineffective the operation of the
transceiver.
- DO NOT yet connect a microphone.
- Apply power supply voltage (12-14V) to the “12V” header pins on the circuit board.
- Measure the voltage at the following main points:
Rx-Tx LED illuminated green (some LED's have the leads reversed; turn it around if it is red in Rx).
8V on any lead of L5 or L7 to ground.
6V on any lead of L2 or L3 to ground.
- Turn the volume to maximum; you should hear a hissing noise in the headphones or speaker.
If everything is okay, you may continue.
If something is not right, you will need to examine it. (see the section, “If your kit does not work after
assembly").

Adjustment of the VXO Tuning Inductor L6 and Polyvaricon CV2/CV3

The following work is usually more enjoyable than what it appears at first; it is not “plug & play”. Look for
a few hours when you are not in a hurry. Take your time and enjoy yourself!
Solder the pigtails of L6 in place on the circuit board. Leave them a little long (5-6mm) for the moment,
so that you can compress or spread the turns. Connect a frequency counter to the “VXO” header. If the
input of the frequency counter is low impedance, insert a 470 ohm (or greater) or a small value capacitor
(try with 22pF or less) between the frequency counter and the header to reduce the interaction with the
VXO.
If you don't have access to a frequency counter, you may use a high-quality SSB or CW receiver that
covers the VXO frequency (11.000MHz) and that has digital frequency readout. Connect to the receiver
antenna input a piece of wire with a small loop and place it close to the VXO.

Note: Use of a frequency counter is highly recommended for this adjustment, as the use of a receiver is
very cumbersome.

The IF frequency of 3.276MHz is added to the VXO frequency, for example of 11.000MHz, to obtain the
operating frequency of 14.276MHz (VXO crystal option=11.000MHz). Another example would be IF
3,276MHz and VXO 11.040MHz = 14.316MHz (VXO crystal option of 11.048MHz).
Spreading or compressing the turns changes the range of coverage. Compressing the turns increases
the inductance, thus increasing the frequency range. If the turns are spread, the inductance and thus the
frequency coverage decreases. Spreading or compressing the turns very little achieves a variation of a
few Khz.
The polyvaricon contains two variable tuning capacitor sections. J1 selects which section is used.
Placing jumper “B” selects the section with more capacitance, CV2 (160pf); placing jumper “A” selects
the section with less capacitance, CV3 (70pf).
The following illustrative table uses

J1

with a jumper in

position B

and the

turns on L6

moderately

compressed (this is the configuration that I recommend for the ILER-20):

For the ILER-20, jumper J1 should be placed in position B.

Summary of Contents for ILER-20 MK2

Page 1: ...ver Kit Assembly manual Version 2 last update June 2017 Translated by Marlin KC0O ea3gcy gmail com Most recent updates and news at www qsl net ea3gcy Thanks for constructing the ILER 20 MK2 SSB Transc...

Page 2: ...FICATIONS 4 TIPS FOR FIRST TIME BUILDERS 5 PARTS LIST SORTED BY VALUE QUANTITY 7 INDIVIDUAL PARTS LIST 9 120 QUADRANT COMPONENT LAYOUT MAP 13 ASSEMBLY 14 ADJUSTMENT AND TESTING 27 IF YOUR KIT DOES NOT...

Page 3: ...the ILER kits is a Spanish redesign of the 80 meter transceiver Antek by Andy SP5AHT published in the magazine Swiat Radio By switching the LO and the BFO between the two NE602 s each one carries out...

Page 4: ...MHz Variable tuning capacitor polyvaricon Antenna 50 ohms Power supply 12 14VDC 35mA in receive without signal 800 900mA in transmit Components 65 resistors 83 capacitors 3 variable resistors 1 trimme...

Page 5: ...to the proper place on the circuit board the second is good soldering To solder properly you must use a high quality solder for electronics use and the correct type of iron Use a small soldering iron...

Page 6: ...utline of the circuit board Electrolytic capacitors These must be placed with the correct polarity The positive lead is always the long lead The negative terminal is the short lead and is marked by a...

Page 7: ...own black green 1 1K P1 RX gain pot w shaft optional not included 1K lin 1 10K P4 Volume control pot w shaft 10K 2 5K P2 P3 adjustable trimmer 502 or 53E 1 500 P5 adjustable trimmer 501 or 52Y R65 is...

Page 8: ...8 L10 Chokes 2 T37 2 L11 L12 LPF toroids 9 5 mm diam Red 1 T68 2 L6 Toroid Tuning inductor 18 mm diam Red 4 1u2H 3335 T1 T2 T3 T4 coils 1u2H 1u2H 2 FT37 43 T6 toroid 8t 8t T5 toroid 10t 3t 9 5 mm diam...

Page 9: ...green Audio AGC preamp H 9 R24 270K red violet yellow Audio AGC preamp H 8 R25 4K7 yellow violet red Audio AGC preamp H 10 R26 33K orange orange orange Audio AGC preamp H 9 10 R27 22K red red orange...

Page 10: ...preamp F 9 C12 100n 104 or 0 1 Mic preamp F 8 C13 1uF 1uF 25V 35V or 63V elec DSB gen RX mix G 6 7 C14 100n 104 or 0 1 Carrier ctrl D 5 C15 100n 104 or 0 1 DSB gen RX mix F 6 C16 220p n22 or 221 DSB...

Page 11: ...XO K 4 5 C57 1n 102 or 0 001 TX Pre driver input G 3 C58 NOT USED TX Pre driver I 1 2 C59 100n 104 or 0 1 TX supply C 5 C60 100n 104 or 0 1 TX Pre driver F1 C61 100p 101 or 100J TX Pre driver BPF H 1...

Page 12: ...4 Axial 82uH grey red black BFO K 5 L5 Axial 100uH brown black brown BFO I 7 L6 T68 2 53 turns see text VXO J K 1 2 L7 Axial 100uH brown black brown VXO K 4 L8 VK200 ferrite wound Driver D 3 L9 Axial...

Page 13: ...ILER 20 MK2 SSB QRP Transceiver Kit Page 13 120 QUADRANT COMPONENT LAYOUT MAP...

Page 14: ...mmers P2 P3 and P5 P4 is the volume potentiometer which will not be installed yet Refer to the parts list and select the first resistor R1 Bend the leads as close to the component body as possible and...

Page 15: ...ation of 1 1 5mm from the board Note L4 is mounted vertically Diodes Next mount the diodes being careful to place them with the correct orientation There is a band on one end of each diode that corres...

Page 16: ...s of their value before soldering them in place The electrolytic capacitors must be placed with the correct orientation the LONG LEAD goes in the hole labeled and the SHORT LEAD is indicated by a band...

Page 17: ...nd move the board towards the solder to solder the headers in place If you have someone available to help you it will be much easier Transistors All of the transistors have their type printed on the c...

Page 18: ...against the circuit board Next insert IC1 IC2 IC3 and IC4 into their respective sockets IMPORTANT Make sure that the IC s are fully inserted into their sockets A poor contact between the socket and IC...

Page 19: ...t or use a higher wattage soldering iron LPF Toroids L11 and L12 L11 and L12 are identical They use T37 2 cores red toroid with 9 5mm 0 375in OD Cut 20cm 7 8 of 0 5mm diameter enameled wire and wind e...

Page 20: ...ibuted around the circumference of the toroid Leave pigtails of 10 20mm 0 70 Now take about 8cm 3 5 of 0 5mm diameter enameled wire and wind three 3 turns on the other side of the toroid spacing the t...

Page 21: ...as to the direction of the winding Toroidal transformer T6 T6 is an impedance matching transformer with a bifilar winding A FT37 43 is used black toroid with 9 5mm 0 375in OD It has 8 8 turns Cut a 3...

Page 22: ...ends and separate the two windings Use a sharp X Acto knife to scrape the enamel off the ends that will be soldered The ends of the coils that we have made need to be prepared in this manner before so...

Page 23: ...ct which section you will use section CV2 which is the one with greater capacitance is selected by placing jumper B section CV3 which has less capacitance is selected by placing jumper A CV2 has about...

Page 24: ...through a magnifying glass The half turns that only pass through the inside of the toroid also count as a complete turn IMPORTANT DO NOT MOUNT toroid L6 yet It will be installed later in the last sec...

Page 25: ...er mounting the transistor to the heatsink verify with a multimeter that the transistor case does not make contact with the screw or with the heatsink It is also recommended to apply a dab of thermal...

Page 26: ...ment This potentiometer is optional and is not included with kit For connection details see the corresponding Appendix in the additional documentation If not using the P1 remember to place a jumper br...

Page 27: ...put of the frequency counter is low impedance insert a 470 ohm or greater or a small value capacitor try with 22pF or less between the frequency counter and the header to reduce the interaction with t...

Page 28: ...stment with the polyvaricon at its minimum capacitance completely clockwise In the ILER 20 try locating the padder trimmer at its minimum capacitance completely open to obtain the highest possible upp...

Page 29: ...ice versa In order to obtain good stability a maximum coverage of 50 60 KHz is recommended In addition a wide coverage will make tuning difficult and it will be necessary to add a fine tuning control...

Page 30: ...vel of noise in the speaker Now try to tune in a stable signal within the band and readjust T1 and T2 alternatively until you hear it at the highest possible level If you have access to an RF generato...

Page 31: ...PTT pin of the mic and monitor the transmitter output with an oscilloscope with a 50 ohm load connected Adjust P3 to obtain the minimum level possible of residual carrier signal If you don t have acce...

Page 32: ...omponents mounted in the wrong place If your kit does not work after final assembly please follow these steps in order Double check every step in the assembly manual the solder connections and correct...

Page 33: ...Tx E Rx E Tx C Rx C Tx Q1 BC547 0 0 7 0 0 0 0 Q2 BC547 0 0 0 0 1 28 1 28 Q3 BC547 0 60 0 0 04 0 85 2 20 0 Q4 BC547 0 46 0 0 0 0 04 0 85 Q5 BC547 0 60 0 0 0 3 65 0 Q6 BC547 0 0 0 0 12 0 Q7 BC547 0 0 7...

Page 34: ...ation and used correctly according to all provided instructions It is your responsibility to follow all the instructions in the manual to identify all the components correctly and to use good workmans...

Page 35: ...ILER 20 MK2 SSB QRP Transceiver Kit Page 35 SCHEMATIC...

Page 36: ...stiff wires as the mechanical stability is very important A metal box is highly recommended The ILER 20 is not protected against reverse polarity It is a good idea is to place a diode i e BY255 or lar...

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