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E2S Warning Signals

      Impress House, Mansell Road, Acton, London W3 7QH

 

www.e2s.com

 

Tel: +44 (0)208 743 8880

 

Document No. D191-00-621-IS

 

Issue 1

 

27-10-22

 

 

Sheet 8 of 15

 

 

14) SIL 2 Instruction/Safety Manual

 

 

 

Figure 9: The SIL 2 Module monitors the Beacon and interfaces to the customer plant. 

Warning

 

 To maintain the integrity of the SIL 2 units the system must be installed, commissioned and used within the parameters 

outlined in this manual. Failure to comply could result in an unintended unit operation or function. 

 

Warning

 

 The unit must be powered in either Standby or Active modes to comply with the SIL 2 approval requirement. If the  

power is disrupted the unit must be allowed to go through the commissioning cycle to reset. Failure to complete the 
commissioning  cycle  and  continued  disruption  in  the  power  supply  will  generate  a  fault  state  which  will  require  the 
beacon to be reset (see section 17-4). 

 
 

SIL 2 System Description 

 
The  SIL  2  module  monitors  the  function  of  the  device  and 
provides feedback to the control  panel.  A fault condition can 
be communicated by two methods: 
 

 

4 wire installation can be seen as per section 17-1. 
A SIL 2 system wiring for fault  detection in standby 
and active mode with independent fault contacts. 

 

2 wire installation can be seen as per section 17-2. A 
SIL  2  system  by  the  introduction  to  the  monitoring 
circuit and linking in an end of line resistor can only 
register the fault in standby mode. 

 

15) SIL 2 System Terms and Function 

 
The SIL 2 Beacon Unit Monitors: 
 

 

Standby mode and Active mode 

 

Health status of power supply 

 

Beacons correct function and flash pattern 

 
The SIL 2 beacon operates as part of a SIL 2 system. 
The  beacon  will  after  commissioning  remain  powered  in 

Standby mode

 (reverse polarity) until the beacon is required 

to operate. When the signalling device is required to operate 
beacon the polarity is changed back to normal supply and the 
beacon  will  go  into 

Active  mode

  where  it  will  start  to 

function/flash.  When  periodically  testing  the  system  and 
beacons, operation is put into 

Active mode

The system panel or PLC will control whether the system is in 
either of the main two operational modes. 

 
Standby  Mode

 

  This  is  where  the  power  supply  polarity  is 

reversed  so  negative  (

ve)  is  fed  to  the  positive  (+)  beacon 

terminal and positive (+)  is fed to the negative (

ve) beacon 

terminal. 
 
In Standby mode the beacon will not flash but the SIL 2 unit is 
monitoring  power  supply and is set-up  ready to  go  to  Active 
(alarm) mode. 
 
Power relay RLY1-1 will be open whilst SIL 2 relay RLY1-2 will 
be closed contact between terminals 1 & 2. 
 
If power is disrupted the SIL 2 unit will go into 

Fault mode

, in 

fault mode the Power relay RLY1-1 will close whilst SIL 2 relay 
RLY1-2 will become an open circuit between terminals 1 & 2. 

 

Active Mode

 

 This is where the power is in normal polarity, 

positive  (+)  supplied  to  the  positive  (+)  beacon  terminal  and 
negative  (

ve)  is  supplied  to  the  negative  (

ve)  beacon 

terminal. 
 
In  Active  mode  the  beacon  will  output  the  selected  flash 
pattern. The SIL 2 module checks for the correct flash pattern 
output  and  the  functionality  of  the  flash  signal  generation 
process. 
 
Power relay RLY1-1 will be open whilst SIL 2 relay RLY1-2 will 
be closed contact between terminals 1 & 2. 

Summary of Contents for D1xB2X05 Series

Page 1: ...NETTOYER UNIQUEMENT AVEC UN CHIFFON HUMIDE HAUT TENSION RISK DE CHOC ATTENDEZ 5 MINUTES APRES AVOIR DEBRANCHE L ALIMENTATION AVANT D OUVRIR LA BOITIER NE PAS PEINTURER POUR RÉDUIRE LE RISQUE D INFLAMMATION DES ATMOSPHÈRES DANGEREUSES LE PREMIER CONDUIT DE CONDUIT DOIVENT AVOIR UN RACCORD D ÉTANCHÉITÉ RACCORDÉ À MOINS DE 18 POUCES DE L ENFERMEMENT POUR SUBSÉQUENT LES CONDUITES DE CONDUIT LA DISTANC...

Page 2: ...ass III Div 1 Ta 55 C to 80 C Installation must be carried out in compliance with the National Electric Code Canadian Electric Code 2 4 NEC Class Zone ratings US The D1xB2X Xenon beacons comply with the following standards UL 60079 0 Ed 7 2020 UL 60079 1 Ed 7 2020 UL 60079 31 Ed 2 2020 The D1xB2X05DC024 Xenon Beacons are rated as follows Class I Zone 1 AEx db IIC T4 Ta 55 C to 80 C Class I Zone 1 ...

Page 3: ...st for a short time Zone 21 Explosive dust air mixture likely to occur in normal operation Zone 22 Explosive dust air mixture not likely to occur in normal operation and if it does it will only exist for a short time Gas Groupings Group IIA Propane Group IIB Ethylene Group IIC Hydrogen and Acetylene Temperature Classification T1 450ºC T2 300ºC T3 200ºC D1xB2X15DC up to 80 C ambient T4 135ºC D1xB2X...

Page 4: ...79 14 Explosive atmospheres Electrical installations design selection and erection EN60079 10 1 IEC60079 10 1 Explosive atmospheres Classification of areas Explosive gas atmospheres EN60079 10 2 IEC60079 10 2 Explosive atmospheres Classification of areas Explosive dust atmospheres The installation of the units must also be in accordance with any local codes that may apply and should only be carrie...

Page 5: ...e in explosive gas atmospheres a minimum ingress protection rating of IP54 must be maintained NPT plugs should be greased before insertion For high ambient temperatures the cable entry temperature or the cable branching point temperature may exceed 60ºC and therefore suitable heat resisting cables and cable glands must be used with a rated service temperature of at least the values stated below Ta...

Page 6: ...th conductor should be at least equal in size and rating to the incoming power conductors External earthing connections should be made to the M5 earth stud using a ring crimp terminal to secure the earth conductor to the earth stud The external earth conductor should be at least 4mm in size Figure 6 Internal and External Earth Locations 11 Settings 11 1 Flash Rate Setting The D1xB2X beacon can pro...

Page 7: ...gs MUST be fitted in the order shown above 13 Maintenance Overhaul Repair Maintenance repair and overhaul of the equipment should only be carried out by suitably qualified personnel in accordance with the current relevant standards EN60079 19 IEC60079 19 Explosive atmospheres Equipment repair overhaul and reclamation EN 60079 17 IEC60079 17 Explosive atmospheres Electrical installations inspection...

Page 8: ...e and Active mode Health status of power supply Beacons correct function and flash pattern The SIL 2 beacon operates as part of a SIL 2 system The beacon will after commissioning remain powered in Standby mode reverse polarity until the beacon is required to operate When the signalling device is required to operate beacon the polarity is changed back to normal supply and the beacon will go into Ac...

Page 9: ...require further investigation please contact your local E2S representative Commissioning System Functional start up of System Normally in reverse polarity mode When Commissioning system the power must not be disrupted to the SIL 2 Unit within the unit s initialization cycle which is 5 seconds Once past this period the SIL 2 system is fully operational and will be in monitoring the beacon and power...

Page 10: ...gh it is highly recommended that the unit is wired as stated in section 17 1 as a 4 Wire System J1 Header Current Sense Resistor CSR Shown in factory default position A see section 17 3 places TB1 Current sense resistor in circuit J2 Header Fault Resistor FR Shown in factory default position A see section 17 3 removes power supply terminal block Fault resistor relay RLY 1 1out of circuit J7 Header...

Page 11: ...he circuit Note a cable short circuit will not be detectable in this configuration For one unit only Beacon power supply terminal block Current drawn mA Active Mode 190mA Standby Mode 25mA SIL2 TB1 Current Sense Resistor value Current drawn mA 3 3kΩ 7 2mA On fault mode current drops to 0 as circuit goes open Figure 11 Schematic of SIL 2 system wiring for fault detection in standby and active mode ...

Page 12: ...e SIL 2 alarm horn sounders are to be cabled in series the monitoring connections differ from that of a single beacon For more information see manual D197 00 621 IS available from the E2S website I Total Current drawn IFR Current drawn from Fault Resistor IEOL Current drawn from Customer EOL resistor ISIL Current drawn from SIL board INF Standby Mode Total Current drawn No Fault IFR 0mA IEOL See t...

Page 13: ...ition B pins 2 3 linked Places power supply terminal Fault Resistor RLY 1 2 in circuit As used in 2 Wire Configuration Figure 14 J2 Header pin positions Fault Resistor FR 17 4 SIL 2 Hard Reset Function Power down the unit completely for a minimum of 30 seconds Move the hard reset header pin Jumper J7 to reset position B shown Then power the unit for a minimum of 5 seconds Power down the unit for 3...

Page 14: ...andom Hardware Failures and Architectural constraints route 1H 2 As an unvoted item i e hardware fault tolerance of 0 at SIL 2 The product was assessed against failure modes Failure respond to an input by lighting a beacon Spurious light output despite no input Integrity in respect of failure to release SIL 2 Total Failure rate 0 35 pmh Hazardous failure rate revealed 0 287 pmh Hazardous failure r...

Page 15: ...ed when ordering The values of resistors available are shown in table 5 below Code Resistor Value Default resistor coding is as follows D1xB2X05DC024AS1S1R A AFZ Example of a custom requirement resistor coding D1xB2X05DC024AS1S1R A GEF Where the FR Fault Resistor is G 3 9 kΩ CSR Current Sense Resistor is E 2 7 kΩ EOL End Of Line resistor is F 3 3 kΩ A 2 2 kΩ B 1 0 kΩ C 1 5 kΩ D 1 8 kΩ E 2 7 kΩ F 3...

Page 16: ...TERIAL SHEET SCALE TITLE A3 IF IN DOUBT ASK DO NOT SCALE ALL DIMENSIONS IN MM DRAWING NUMBER A B C D E F G 10 9 G F E 7 8 6 5 D C 1 3 4 2 A B D191 06 621 M ABALOS B ISARD R N POTTS OF NTS 1 1 23 09 2022 23 09 2022 23 09 2022 D1xB2 GNExB2 STExB2 SIL2 DC XENON BEACON WIRING DIAGRAM INTRODUCTION INTRODUCTION 1 MA 23 09 2022 SIL2 WIRING DIAGRAM FOR THE FOLLOWING PRODUCTS D1xB2X05DC024 SIL D1xB2X10DC02...

Page 17: ...3 Gb II 2D Ex tb IIIC T95 C T169 C Db Standards applied EN 60079 0 2018 EN 60079 1 2014 EN 60079 31 2014 IP6X Dust Protection to EN60079 0 EN60079 31 Directive 2014 30 EU Electromagnetic Compatibility Directive EMC Standards applied EN IEC 61000 6 1 2019 IEC 61000 6 1 2016 EN IEC 61000 6 2 2019 IEC 61000 6 2 2016 EN IEC 61000 6 3 2021 IEC 61000 6 3 2020 EN IEC 61000 6 4 2019 IEC 61000 6 4 2018 Dir...

Page 18: ... Ex d IIC T6 T3 Gb II 2D Ex tb IIIC T95 C T169 C Db Standards applied EN 60079 0 2018 EN 60079 1 2014 EN 60079 31 2014 IP6X Dust Protection to EN60079 0 EN60079 31 Directive 2014 30 EU Electromagnetic Compatibility Directive EMC Standards applied EN 61000 6 1 2007 EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 AC 2012 EN 61000 6 4 2007 A1 2011 Directive 2011 65 EU Restriction of the use of certain ha...

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