TABLE OF CONTENTS FOR SECTION ‘G’
SECTION TITLE
PAGE NO.
ENGINE
Page G-i
Repair and Service Manual
POWERTRAIN MAINTENANCE ............................................................................... G - 1
Checking the Oil Level ..................................................................................... G - 1
Changing the Oil .............................................................................................. G - 1
AIR FILTER INSPECTION/REPLACEMENT ............................................................ G - 3
Cleaning the Air Filter Element......................................................................... G - 3
STARTER/GENERATOR BELT TENSION ............................................................... G - 4
Adjusting the Belt ............................................................................................. G - 4
STARTER/GENERATOR REPLACEMENT .............................................................. G - 5
COOLING SYSTEM CLEANING............................................................................... G - 6
SPARK PLUG ........................................................................................................... G - 6
FOUR CYCLE ENGINE............................................................................................. G - 6
Engine Specifications ....................................................................................... G - 6
Engine Description ........................................................................................... G - 6
CYLINDER HEAD ..................................................................................................... G - 7
Compression Measurement ............................................................................. G - 7
Rocker Cover Removal .................................................................................... G - 7
Valve Clearance Inspection.............................................................................. G - 8
Valve Clearance Adjustment ............................................................................ G - 8
ENGINE REMOVAL .................................................................................................. G - 9
Controls and Wiring........................................................................................ G - 10
Removing the Engine from the Vehicle .......................................................... G - 10
Engine Installation.......................................................................................... G - 10
DRIVE CLUTCH REMOVAL ................................................................................... G - 10
LIST OF ILLUSTRATIONS
Fig. 1 Oil Dipstick .................................................................................................G - 1
Fig. 2 Check Oil Level on Dipstick .......................................................................G - 1
Fig. 3 Oil Viscosity Chart ......................................................................................G - 1
Fig. 4 Cleaning Top of Engine ..............................................................................G - 2
Fig. 5 Remove Oil Filter ........................................................................................G - 2
Fig. 6 Inspect Oil Filter .........................................................................................G - 2
Fig. 7 Oil Drain Plug .............................................................................................G - 2
Fig. 8 Add Engine Oil ...........................................................................................G - 3
Fig. 9 Air Filter Assembly .....................................................................................G - 3
Fig. 12 Starter/Generator......................................................................................G - 4
Fig. 13 Adjusting the Belt Tension ........................................................................G - 4
Fig. 14 Starter/Generator Wire Connections .........................................................G - 5
Fig. 15 Starter/Generator Wiring Table .................................................................G - 5
Fig. 16 Cleaning Cooling System with Air .............................................................G - 6
Fig. 17 Gapping the Spark Plug ............................................................................G - 6
Fig. 18 Compression Gauge ..................................................................................G - 7
Fig. 19 Rocker Cover ............................................................................................G - 8
Fig. 20 Measure Valve Clearance..........................................................................G - 8
Fig. 21 Valve Clearance Adjustment ......................................................................G - 8
