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E-Z-GO Terrain 250 - Gas, Owner'S Manual

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E-Z-GO Terrain 250 - Gas Owner'S Manual Download Page 44

5 -  2

MAINTENANCE

5

Lubrication....................................................................................................................................................................... 5-20

Spark Plugs...................................................................................................................................................................... 5-20

Prolonged Storage .......................................................................................................................................................... 5-21

Periodic Service Schedule.............................................................................................................................................. 5-22

Capacities and replacement Parts ................................................................................................................................. 5-24

Hardware .......................................................................................................................................................................... 5-24

Summary of Contents for Terrain 250 - Gas

Page 1: ...622012 Owner s Guide ISSUED JULY 2011 REVISED AUGUST 2012...

Page 2: ...es in controls will be illustrated Most of the service procedures in this guide can be accomplished using common automotive hand tools Contact your service representative on servicing the vehicle in a...

Page 3: ...to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised pe...

Page 4: ...onents must be per original vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED ST...

Page 5: ...thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SECTION PAGE NO SAFETY 1 1 GENERAL SPECIFICATIONS 2 1 INTRODUCTION 3 1 OPERATING PROCEDURES...

Page 6: ...Page iv TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 7: ...amiliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 1 TITLE PAGE NO SAFETY 1 3 NOTICES CAUTIONS WARNINGS AND DANGERS 1 3 GENERAL 1 5 GENERAL OPERATION 1 5 M...

Page 8: ...1 2 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 9: ...ated under the pas senger seat in the Tow position If the vehicle is to be used in a commercial environment signs similar to the ones illustrated should be used to warn of situations that could result...

Page 10: ...ERAL LAW the modified product will be a Low Speed Vehicle LSV subject to the strictures and requirements of Federal Motor Vehicle Safety Standard 571 500 In these instances pursuant to Federal law the...

Page 11: ...eral Motor Vehicle Safety Standards of the United States of America USA and are not equipped for operation on public streets Some communities may permit these vehicles to be operated on their streets...

Page 12: ...icle support the vehicle using wheel chocks and jack stands NEVER get under a vehicle that is supported by a jack lift the vehicle in accordance with the manufacturer s instructions maintain the vehic...

Page 13: ...g objects EGWHL14 WARNING Keep entire body inside car 27653G01 This Label is Located on Governor Cover at Top of Rear Axle H O 2 1 2 3 P P P P P P 74093 G01 74093G01 AUTHORIZED REPRESENTATIVE IN EC IS...

Page 14: ...VITY COULD RESULT IN TIP OVER MAX xx in xx cm LOAD CENTER OF GRAVITY MAXIMUM HEIGHT 14 25 WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY MAXIMUM RAMP HILL MAX xxx lbs xxx kg SECURE LOAD AS FAR FORW...

Page 15: ...HANDS OUT NEGATIVE GROUND BATTERY DO NOT CONNECT POSITIVE BATTERY TERMINAL TO GROUND SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARN...

Page 16: ...SELECTOR TO REVERSE AN AUDIBLE DEVICE WILL SOUND DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECT...

Page 17: ...1 11 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers SAFETY 1...

Page 18: ...1 12 SAFETY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 1...

Page 19: ...manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TITLE PAGE NO Vehicle Specifications 2 3 Vehicle Dimensions 2 4 Vehicle I...

Page 20: ...2 2 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 21: ...ission CVT Transaxle Differential with helical gears Gear Selection Forward Reverse Rear Axle Ratio 11 42 1 Forward 15 78 1 Reverse Some items shown may be optional equipment PRODUCT OVERVIEW PRODUCT...

Page 22: ...ith this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 4 2 49 0 in 124 0 cm Rear 38 0 in 97 0 cm Front 37 0 in 94 0 cm TERRAIN 250 9 5 in 24 0 cm 44 5 in 113 0 cm 30...

Page 23: ...ual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers 2 TURNING CLEARANCE DIA Approx 24 0 ft 7 3 m RECOMMENDED MAX RAMP GRADE 25 or...

Page 24: ...2 6 GENERAL SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 2...

Page 25: ...E PAGE NO FEATURES 3 3 General Information 3 3 Key Switch Headlight Switch 3 4 Low Oil Pressure Indicator Light 3 4 Fuel Guage 3 4 Direction Selector 3 4 Accelerator Pedal 3 4 Brake and Park Brake 3 4...

Page 26: ...3 2 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 27: ...r attention to all Notices Cautions Warnings and Dangers 3 FEATURES General Information If the vehicle is equipped with factory installed custom accessories some accessories remain operational with th...

Page 28: ...ction of either F forward or R reverse Vehicle should be left in F when unattended 5 Accelerator Pedal Unintentional movement of the accelerator pedal will release the park brake and may cause the veh...

Page 29: ...cle position changes 10 Brake Light Turn Signal The combination brake light turn signal assemblies are located on the rear fenders 11 Glove Box A passenger side locking glove box is standard driver si...

Page 30: ...he bed is not released during lift ing or lowering procedure Severe injury could result if bed is released and traps fingers or other body parts To raise the manual lift bed pull back on the latch rel...

Page 31: ...3 7 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers INTRODUCTION 3...

Page 32: ...3 8 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 3...

Page 33: ...ntion to all Notices Cautions Warnings and Dangers 4 4 4 4 TITLE PAGE NO Serial Number Location 4 3 Before Initial Use 4 4 Operating the Vehicle 4 4 Run in 4 5 Cold Starting 4 6 Starting and Driving 4...

Page 34: ...4 2 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4 4 4 4...

Page 35: ...t driver side of the seat The other is located on the chassis between the seat back supports To access it raise the seat and lift up the flap on the access panel Design changes take place on an ongoin...

Page 36: ...shipping before placing the vehicle in service Initial Service Chart OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance...

Page 37: ...turn key to OFF position and remove key Make sure that the direction selector is in correct position before attempting to start the vehicle Always bring the vehicle to a complete stop before shifting...

Page 38: ...ccelerator approximately 1 2 5 cm or until the starter just begins to operate Pull the choke out if required Accelerate slowly and push the choke in completely when the engine runs smoothly Do not all...

Page 39: ...ervice brake and release the park brake Depress accelerator with right foot and release the ser vice brake by lifting left foot Coasting To reduce the possibility of severe injury or death from coasti...

Page 40: ...y drain the battery and leave insufficient reserve to start the vehicle The vehicle uses a combination starter generator to both start the engine and charge the battery The engine will not idle theref...

Page 41: ...ndshield protect against flying objects and tree limbs Keep arms and legs inside of vehicle while it is moving Towing A Trailer The vehicle is equipped with a receiver that can be fitted with a standa...

Page 42: ...4 10 OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 4 4 4 4...

Page 43: ...A Discharged Battery 5 8 Transporting Vehicle 5 9 Towing 5 9 Neutral Lock 5 9 Hauling 5 9 Service And Maintenance 5 10 Routine Maintenance 5 11 Tire Inspection 5 11 Rear Axle 5 11 Four Cycle Engine 5...

Page 44: ...5 2 MAINTENANCE 5 Lubrication 5 20 Spark Plugs 5 20 Prolonged Storage 5 21 Periodic Service Schedule 5 22 Capacities and replacement Parts 5 24 Hardware 5 24...

Page 45: ...5 3 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Page 46: ...mmercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied...

Page 47: ...and jack stands at the areas indicated only Lifting the Vehicle Tool List Qty Tool List Qty Floor jack 1 Jack stands 4 Wheel Chocks 4 Remove payload from vehicle before lifting No person s should be i...

Page 48: ...h could cause severe injury Tire Repair Tool List Qty Tool List Qty Lug wrench 3 4 1 Impact socket 3 4 1 Impact wrench 1 Torque wrench ft lbs 1 Use caution when inflating tires Due to the low volume o...

Page 49: ...the tire changing machine manufacturer s recommendations must be fol lowed in order to reduce possibility of severe injury Wheel Installation To reduce the possibility of component damage do not tigh...

Page 50: ...replace lens Fuse Replacement To replace fuses locate the fuse block under the driver side seat Pull out old fuse and replace with a new automotive type fuse Headlight and taillight bulbs and fuses ar...

Page 51: ...hat motion the pin will snap into the hole in the direction selector mounting bracket preventing any movement When in this position the direction selector remains locked in the neutral position To unl...

Page 52: ...r compressed air To reduce the possibility of causing an electrical arc which could result in a battery explosion turn off all electrical loads from the battery before removing battery wires Wrap wren...

Page 53: ...t five years is the periodic inspection of the rear axle for lubricant leakage Unless leakage is evident the lubricant need only be replaced after five years Refer to the Service and Repair Man ual fo...

Page 54: ...nds and viscosity grades of oil The oil dipstick fill cap must be in place before operating the engine Failure to install the dipstick fill cap will result in oil becoming contaminated and or oil bein...

Page 55: ...ere burns Wear rubber gloves to protect skin from exposure to the old oil and de greaser The oil should be changed with engine warm Park vehicle on a level surface engage parking brake and remove key...

Page 56: ...1 in lbs 7 0 Nm torque Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the engine Then turn the filter 2 3 to 3 4 rotations b...

Page 57: ...ow the safe area indicated on the dipstick Starter generator Belt Tension Tool List Qty Belt tension gauge 1 Wrench 3 4 1 Wrench 9 16 2 Ratchet 3 8 drive 1 Socket 3 4 3 8 drive 1 The starter generator...

Page 58: ...or storage facility where it will attack the metal structure or the concrete asphalt floor Additionally a resi due will be left on the battery which is conductive and will contribute to the discharge...

Page 59: ...eed No specific braking distance can be reliably specified The test is conducted by latching the park brake to eliminate different pedal pressures and to include the affects of linkage mis adjustment...

Page 60: ...lean areas shown to prevent engine damage Keep linkages springs and con trols clean Keep area around muffler free of any combustible material At least once a year or more often under adverse condition...

Page 61: ...ean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing the cover and...

Page 62: ...Torque wrench 1 2 drive ft lbs 1 Use care not to over tighten the plug Over tightening can cause damage to the aluminum cylinder head threads Remove and inspect the spark plug at intervals indicated...

Page 63: ...nt a build up of varnish and gum in the carburetor and corrosion in the engine Turn the Key Switch to OFF position and leave the Forward Reverse switch in the NEUTRAL position during storage Perform a...

Page 64: ...n previous table the following WIRING Check all wiring for loose connections and broken missing insulation ACCELERATOR Check for smooth movement DO NOT LUBRICATE CABLE SERVICE BRAKE MECHANICAL BRAKES...

Page 65: ...rdware AIR FILTER ELEMENT Check filter element clean replace as required OIL FILTER Replace at oil change ENGINE OIL Replace with SAE 10W 30 or 10W 40 that meets or exceeds SF SG CC oil DO NOT OVERFIL...

Page 66: ...US qt 1 3 liters 51 oz 1 5 liters SAE 30 2 oz 60 mL P N 625753 15 amp P N 18392G1 P N 619101 P N 619100 P N 619102 P N 607454 P N 28463G01 NGK BPR2ES P N 607462 028 031 7 mm 8 mm Gap P N 26414G1 P N...

Page 67: ...5 25 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers MAINTENANCE 5...

Page 68: ...5 26 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes 5...

Page 69: ...ad all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers TABLE OF CONTENTS FOR APPENDIX A TITLE PAGE NO DECLARATION O...

Page 70: ...A 2 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 71: ...A 3 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers DECLARATION OF CONFORMITY...

Page 72: ...APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers A 4 DECLARATION OF CONFORMITY CONTINUED...

Page 73: ...A 5 Notes Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers APPENDIX A...

Page 74: ...A 6 APPENDIX A Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 75: ......

Page 76: ...of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals ar...

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