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E-Z-GO Shuttle 22 TXT - Electric, Owner'S Manual

The E-Z-GO Shuttle 22 TXT - Electric is a versatile electric vehicle perfect for transporting passengers. Easily maneuverable and equipped with a powerful electric motor, this shuttle is ideal for various settings. Download the Owner's Manual for free at manualshive.com to learn more about this reliable and efficient vehicle.

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Owner’s Guide

                                                                                 

INDEX 1

INDEX

TITLE

PAGE NO.

A

Accelerator Pedal ................................................................................................................................................................................................. 22

Axle, Rear ............................................................................................................................................................................................................ 44

B

Brake and Park Brake  ......................................................................................................................................................................................... 22

Brake Light/Turn Signal........................................................................................................................................................................................ 23

Battery .................................................................................................................................................................................................................. 34

Battery Cleaning................................................................................................................................................................................................... 49

Brakes .................................................................................................................................................................................................................. 50

C

Cup Holder  .......................................................................................................................................................................................................... 23

Choke ................................................................................................................................................................................................................... 24

Cold Starting ........................................................................................................................................................................................................ 32

Coasting ............................................................................................................................................................................................................... 33

Capacities and Replacement Parts ...................................................................................................................................................................... 55

D

Direction Selector. ................................................................................................................................................................................................ 22

E 

Engine .................................................................................................................................................................................................................. 44

F 

Front Seats........................................................................................................................................................................................................... 22

Front Light Bar...................................................................................................................................................................................................... 23

Fuel ...................................................................................................................................................................................................................... 33

G 

General Information.............................................................................................................................................................................................. 20

GENERAL OPERATION ........................................................................................................................................................................................ 5

Glove Box............................................................................................................................................................................................................. 23

Grab Handle - Front Passenger ........................................................................................................................................................................... 23

H 

Horn...................................................................................................................................................................................................................... 22

Hip Restraint......................................................................................................................................................................................................... 23

Hauling ................................................................................................................................................................................................................. 42

Hardware.............................................................................................................................................................................................................. 55

I 

Information, General ............................................................................................................................................................................................ 21

INITIAL USE, BEFORE  ....................................................................................................................................................................................... 30

Inspection, Tire..................................................................................................................................................................................................... 44

Installation, Wheel  ............................................................................................................................................................................................... 41

K 

Key Switch/Headlight Switch................................................................................................................................................................................ 21

L

Summary of Contents for Shuttle 22 TXT - Electric

Page 1: ...TXT FREEDOM 2 2 VALOR Owner s Guide Issued February 2010 Revised August 2012...

Page 2: ...hand tools Contact your ser vice representative on servicing the vehicle in accordance with the Periodic Service Schedule Service Parts Manuals as well as Repair and Service Manuals are available from...

Page 3: ...ect to change without notice The E Z GO Division DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulti...

Page 4: ...may void the warranty Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and r...

Page 5: ...FORMATION SECTION 1 GENERAL SPECIFICATIONS SECTION 13 INTRODUCTION SECTION 19 OPERATING PROCEDURES SECTION 27 MAINTENANCE PROCEDURES SECTION 37 REGISTRATION AND WARRANTY 59 WARRANTY EMISSION STATEMENT...

Page 6: ...Page iv Owner s Guide TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 7: ...e 1 SAFETY INFORMATION TABLE OF CONTENTS FOR SAFETY INFORMATION SECTION TITLE PAGE NO SAFETY 3 NOTICES CAUTIONS WARNINGS AND DANGERS 3 GENERAL 5 GENERAL OPERATION 5 MAINTENANCE 6 VENTILATION 6 LABELS...

Page 8: ...Page 2 Owner s Guide SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 9: ...th the AC Drive motor must be towed with the Run Tow switch located under the passenger seat in the Tow position If the vehicle is to be used in a commercial environment signs similar to the ones illu...

Page 10: ...ies to modify an E Z GO manufactured vehicle to permit the vehicle to operate at or in excess of 20mph When an E Z GO manufactured vehicle is modified in any way by the Distributor Dealer or customer...

Page 11: ...MANUAL This vehicle conforms to the current applicable standard s for safety and performance requirements These vehicles are designed and manufactured for off road use They DO NOT conform to Federal...

Page 12: ...s NEVER get under a vehicle that is supported by a jack lift the vehicle in accordance with the manufacturer s instructions maintain the vehicle in an area away from exposed flame or persons who are s...

Page 13: ...ack On a Hill From a Stopped Position 3 Fully Release Park Brake 2 Apply Service Brake With Left Foot 4 Depress Accelerator While Releasing Service Brake As Vehicle Starts 74443G01 608465 608465 cm MI...

Page 14: ...2 1 2 3 P P P P P P 74093 G01 DO NOT TAMPER WITH OR CHANGE THIS ADJUSTMENT OF THE GOVERNOR FAILURE TO COMPLY COULD RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY WARNING 24880G01...

Page 15: ...LE AS SPECIFIED LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS F...

Page 16: ...BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES I...

Page 17: ...MOVE DIRECTION SELECTOR TO REVERSE Q AN AUDIBLE DEVICE WILL SOUND Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO O...

Page 18: ...Page 12 Owner s Guide SAFETY INFORMATION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 19: ...s Guide Page 13 GENERAL SPECIFICATION TABLE OF CONTENTS FOR GENERAL SPECIFICATIONS SECTION TITLE PAGE NO TXT SHUTTLE 2 2 SPECIFICATIONS 14 TXT FREEDOM GAS SPECIFICATIONS 15 TXT VALOR GAS SPECIFICATIO...

Page 20: ...0 8 cm n o i s n e p s u S g n i r e e t S r e w o P e l c i h e V Power Source 4 Cycle 24 5 cu in 401 cc Low E OHV Steering Self compensating rack and pinion s r e b r o s b a k c o h s c i l u a r d...

Page 21: ...i c a p a C g n i w o T m c 8 0 1 n i 5 2 4 l a i t n e r e f f i D e c n a r a e l C d n G n o i s n e p s u S g n i r e e t S r e w o P e l c i h e V Power Source 4 Cycle 24 5 cu in 401 cc Low E OH...

Page 22: ...a C g n i w o T m c 8 0 1 n i 5 2 4 l a i t n e r e f f i D e c n a r a e l C d n G n o i s n e p s u S g n i r e e t S r e w o P e l c i h e V Power Source 4 Cycle 24 5 cu in 401 cc Low E OHV Steeri...

Page 23: ...hly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Fig 1 Vehicle Dimensions 47 0 in 119 cm Front 34 0 in 86 cm Rear 38 5 in 97 cm 46 5 in 118 cm 68 in...

Page 24: ...amiliar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Page 18 Owner s Guide TURNING CLEARANCE DIAMETER 19 ft 5 8 m RECOMMENDED MAX RAMP 25 GRADE or 14oMAX REC...

Page 25: ...Headlight Switch 21 Fuel Guage 22 Direction Selector 22 Accelerator Pedal 22 Brake and Park Brake 22 Horn 22 Rear View Mirror 22 Front Seats 22 Hip Restraint 23 Front Light Bar 23 Brake Light Turn Sig...

Page 26: ...Page 20 Owner s Guide INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 27: ...l system of the vehicle to be turned on and off by turning the key To prevent inadvertent operation of the vehicle when left unattended the key should be turned to the OFF position and removed 2 LOW O...

Page 28: ...rator inadvertently will release the park brake and will cause the vehicle to move which could cause severe injury or death Depressing the accelerator pedal will release the park brake if it is engage...

Page 29: ...ent of sudden vehicle position changes 11 Front Light bar The vehicle is equipped with single Front Light bars 12 Brake Light Turn Signal The combination brake light turn signal assemblies are located...

Page 30: ...ARTING section for operating instructions 18 Rear Seat TXT 2 2 only The rear seats is designed for two occupant on each side of the seat To prevent severe injury or death rear seat passengers should h...

Page 31: ...Owner s Guide Page 25 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 32: ...Page 26 Owner s Guide INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 33: ...ES SECTION TITLE PAGE NO SERIAL NUMBER LOCATION 29 BEFORE INITIAL USE 30 OPERATING THE VEHICLE 30 Run In 31 Cold Starting 32 Starting and Driving 32 Starting the Vehicle on a Hill 32 Coasting 33 Fuel...

Page 34: ...Page 28 Owner s Guide OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 35: ...he seat The other is located on the chassis between the seat back supports To access it raise the seat and lift up the flap on the access panel Design changes take place on an ongoing basis In order t...

Page 36: ...r the lack of proper maintenance may result in damage or decreased performance Read and understand the following warnings before attempting to operate the vehicle To reduce the possibility of severe i...

Page 37: ...reverse All occupants must be seated Keep entire body inside vehicle and hold on while vehicle is in motion RUN IN Check for oil or fuel leaks that could have developed in shipment from the factory A...

Page 38: ...problem If the vehicle had been running and the engine does not start within 10 seconds use the choke STARTING AND DRIVING To reduce the possibility of roll back which could result in severe injury or...

Page 39: ...IFICATIONS Limit speed by applying service brake FUEL To reduce the possibility of severe injury or death from improper fuel handling Do not smoke near the fuel tank Do not refuel near open flame or e...

Page 40: ...eep cycle model but is a starting battery Multiple deep cycling will result in the premature failure of the bat tery If the vehicle battery has become discharged it must be charged using a 12 volt cha...

Page 41: ...ard 1 7 8 ball The trailer and its load must not exceed 500 lbs 227 kg and no more than 50 lbs 23 kg tongue weight may be attached to the hitch Remember that the overall capacity of the vehicle operat...

Page 42: ...Page 36 Owner s Guide OPERATING PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 43: ...INTENANCE 43 Tire Inspection 44 Rear Axle 44 FOUR CYCLE ENGINE 44 Checking the Oil Level 44 Changing the Oil 45 Starter Generator Belt Tension 48 Adjusting the Belt 48 BATTERY CLEANING 49 BRAKES 50 PE...

Page 44: ...Page 38 Owner s Guide MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 45: ...surfaces of the vehicle provide attractive appearance and durable protection Frequent washing with lukewarm or cold water and mild detergent is required to preserve the painted surfaces Occasional cle...

Page 46: ...hicle by reversing the lifting sequence WHEELS AND TIRES A tire explosion can cause severe injury or death Never exceed the inflation pressure rating on the tire sidewall To reduce the possibility of...

Page 47: ...plug tools and plugs are available at most automotive parts outlets and have the advantage of not requiring the tire be removed from the wheel If the tire is flat remove the wheel and inflate the tire...

Page 48: ...charger that is rated at 10 amps or less Read and understand all instructions provided by the manufacturer of the charger TRANSPORTING VEHICLE TOWING This vehicle is not designed to be towed It is rec...

Page 49: ...o reduce the possibility of motor damage never operate vehicle at full throttle for more than 4 5 seconds while vehicle is in a no load condition Wear eye protection when working on the vehicle Use ex...

Page 50: ...e valve dust cap after checking or inflating Rear Axle The only maintenance required for the first five years is the periodic inspection of the rear axle for lubricant leakage Unless leakage is eviden...

Page 51: ...il expands as it gets hot Do not over fill Check that the oil cap is firmly in place When adding oil between oil changes do not mix brands and viscosity grades of oil The oil dipstick fill cap must be...

Page 52: ...nce This will remove any moisture that has accumulated during storage Be aware that engine fluids may be hot and contact to the skin may cause severe burns Wear rubber gloves to protect skin from expo...

Page 53: ...d tighten to 61 in lbs 7 0 Nm torque Apply engine oil to the oil filter seal and install oil filter onto the engine until the seal contacts mounting surface of the engine Then turn the filter 2 3 to 3...

Page 54: ...3 8 drive 1 Socket 3 4 3 8 drive 1 The starter generator belt tension should be checked after the first 15 20 hours and set to 75 80 lbs 34 36 kg A loose belt can cause audible vibration and squeal Ti...

Page 55: ...l attack the metal structure or the concrete asphalt floor Additionally a residue will be left on the battery which is conductive and will contribute to the discharge of the battery To reduce the poss...

Page 56: ...t is to compare the braking performance of the vehicle to the braking performance of new or known to be good vehicles or to an established acceptable stopping distance Actual stopping distances will b...

Page 57: ...ng and ignition of accumulated debris After every off road use allow to cool and then check for a build up of dirt and debris in the air intake and cooling fins Dirt and debris may clog the engine s a...

Page 58: ...sed air to clean the air filter doing so will damage the filter which may result in damage to the engine The air cleaner element is accessible by unsnapping the clips on the air canister and removing...

Page 59: ...Qty Spark plug socket 13 16 1 2 drive 1 Ratchet 1 2 drive 1 Plug gauge wire type 1 Anti seize compound AR Torque wrench 1 2 drive ft lbs 1 Use care not to over tighten the plug Over tightening can ca...

Page 60: ...prevent possible eye injury from gasoline or gasoline vapor Keep hands clothing and jewelry away from moving parts Use care not to contact hot objects Raise the rear of the vehicle and support on jack...

Page 61: ...ealed Beam Turn Signal Bulb Tail Light Bulb 5 3 gal 20 0 liters 87 Octane Min 1 4 US qt 1 3 liters 51 oz 1 5 liters SAE 30 15 amp P N 18392G1 P N 20209G3 P N 20574G3 1157 P N 611242 P N 607454 P N 284...

Page 62: ...ear cracks MONTHLY 20 HOURS includes items listed in previous table the following WIRING Check all wiring for loose connections and broken missing insulation ACCELERATOR Check for smooth movement DO N...

Page 63: ...for unusual noise and loose or missing mounting hardware AIR FILTER ELEMENT Check filter element clean replace as required OIL FILTER Replace at oil change ENGINE OIL Replace with SAE 10W 30 or 10W 4...

Page 64: ...Page 58 Owner s Guide MAINTENANCE PROCEDURES Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 65: ...Page 59 REGISTRATION AND WARRANTY To register your vehicle go to http www ezgo com For warranty information go to http www ezgo com For replacement and aftermarket parts contact E Z GO Service Parts a...

Page 66: ...Page 60 Owner s Guide REGISTRATION AND WARRANTY Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

Page 67: ...Appendix A 1 VEHICLE EMISSION STATEMENTS Owner s Guide VEHICLE EMISSION STATEMENTS...

Page 68: ...Appendix A 2 Owner s Guide VEHICLE EMISSION STATEMENTS...

Page 69: ...per maintenance or unapproved modifications You are responsible for presenting your vehicle to E Z GO Division of Textron Inc distribution center or service center as soon as the problem exists The wa...

Page 70: ...parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the own...

Page 71: ...r pressure regulator or fuel injection system Air fuel ratio feedback and control system if applicable Cold start enrichment system if applicable Air Induction System Intake manifold if applicable Air...

Page 72: ...subsequent owner of the engine E Z GO reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of the lack...

Page 73: ...Appendix B 1 DECLARATION OF CONFORMITY Owner s Guide DECLARATION OF CONFORMITY EUROPE ONLY...

Page 74: ...Appendix B 2 Owner s Guide DECLARATION OF CONFORMITY...

Page 75: ...Appendix B 3 DECLARATION OF CONFORMITY Owner s Guide...

Page 76: ...Appendix B 4 Owner s Guide DECLARATION OF CONFORMITY NOTES...

Page 77: ...Starting 32 Coasting 33 Capacities and Replacement Parts 55 D Direction Selector 22 E Engine 44 F Front Seats 22 Front Light Bar 23 Fuel 33 G General Information 20 GENERAL OPERATION 5 Glove Box 23 Gr...

Page 78: ...LE 56 PICTOGRAMS LABELS 7 Prolonged Storage 54 R Rear Axle 44 REGISTRATION AND WARRANTY 59 REPAIR 39 Restraint Hip 23 S SCHEDULE PERIODIC SERVICE 56 Selector Direction 22 SERIAL NUMBER LOCATION 29 SER...

Page 79: ...Owner s Guide INDEX 3 INDEX VENTILATION 6 W WARNINGS AND DANGERS NOTICES CAUTIONS 3 WARRANTY REGISTRATION AND 59 Wheel Installation 41 Wheel Steering 23 WHEELS AND TIRES 40 Windshield Top 34...

Page 80: ...INDEX 4 Owner s Guide INDEX Read all of this manual to become thoroughly familiar with this vehicle Pay particular attention to all Notices Cautions Warnings and Dangers Notes...

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