E-Z-GO FLEET 1999, Technician'S Repair And Service Manual

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ENGINE
TABLE OF CONTENTS FOR SECTION 'G'
SECTION TITLE
G
PAGE NO.
FOUR CYCLE ENGINE .................................................................................................................. G - 1
Engine Specifications ........................................................................................................... G - 1
Engine Description ............................................................................................................... G - 1
Engine Operation .................................................................................................................. G - 1
Valve Adjustment... ............................................................................................................... G - 1
Adjustment Procedure .......................................................................................................... G - 1
Valve Cover Installation ....................................................................................................... G - 4
Tim16ing Belt Adjustment ..................................................................................................... G - 5
COMPRESSION TESTS ................................................................................................................. G - 5
Compression Test Readings ................................................................................................ G - 6
ENGINE REMOVAL ........................................................................................................................ G - 7
Skid Plate Removal .............................................................................................................. G - 7
Controls and Wiring .............................................................................................................. G - 8
Removing the Engine from the Vehicle ................................................................................ G - 8
Engine Installation ................................................................................................................ G - 8
DRIVE CLUTCH REMOVAL ........................................................................................................... G - 8
COOLING SYSTEM CLEANING ..................................................................................................... G - 8
STARTER/GENERATOR REMOVAL ........................................................................................... G-10
Starter/Generator Installation ............................................................................................. G -1 O
ENGINE ISOLATION MOUNT REMOVAL. ................................................................................... G -11
Engine Isolation Mount Installation ..................................................................................... G -11
MUFFLER REMOVAL ................................................................................................................... G -11
Muffler Installation .............................................................................................................. G -11
LIST OF ILLUSTRATIONS
Fig. 1 Overhead Valve/Cam System .............................................................................................. G - 2
Fig. 2 Four Cycle Operation ........................................................................................................... G - 3
Fig. 3 Overhead Valve Adjustment ................................................................................................. G - 4
Fig. 4 Valve Cover Tightening Sequence ....................................................................................... G - 4
Fig. 5 Timing Belt Adjustment ........................................................................................................ G - 5
Fig. 6 Compression Gauge ............................................................................................................ G - 6
Fig. 7 Engine Assembly .................................................................................................................. G - 7
Fig. 8 Engine Mounting .................................................................................................................. G - 9
Fig. 9 Cleaning Cooling System with Air ........................................................................................ G - 9
Fig. 1 O Cleaning Cooling System with Water ................................................................................. G - 9
Fig. 11 Air Drying Cooling System ............................................................................................... G -10
Fig. 12 Checking Belt Tension with Gauge .................................................................................. G -1 O
Fig. 13 Checking Belt Tension Manually ...................................................................................... G -1 O
Fig. 14 Starter/Generator Wiring .................................................................................................. G -10
Repair and Service Manual
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