E-Z-GO 4 CADDY 1999, Technician'S Repair And Service Manual

Page: 91 / 188

ENGINE
Read all of Section Band this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings
ENGINE ISOLATION MOUNT REMOVAL
Tool List Qty. Required
Floor jack .................................................................... 1
Socket, 9/16", 3/8" drive .............................................. 1
Wrench, 9/16" ............................................................. 1
Ratchet, 3/8" drive ....................................................... 1
Phillips screwdriver ..................................................... 1
Torque wrench, ft. lbs. 3/8" drive ................................. 1
Pull back the floormat and remove the access cover and
the cover of the accelerator switch enclosure.
Place a floor jack under the skid plate (8) and raise it just
enough to remove the load from the isolation mount (9)
(Ref Fig. 8 on page G-9).
Remove the isolation mount bolt (10).
Remove the flanged nuts (11) that attach the isolation
mount bracket (12) to the vehicle frame.
Remove the isolation mount bracket and disassemble the
isolation mount.
Engine Isolation Mount Installation
Installation of the isolation mount is in the reverse order
of disassembly. Be sure that the plastic washers noted in
illustration are installed facing the isolation mount.
Loosely attach the isolation mount (9) and hardware to
the isolation mount bracket (12) and engine frame (13)
(Ref Fig. 8 on page G-9). Attach the isolation bracket to
the vehicle frame and tighten the flanged nuts (11) to 21 -
25 ft. lbs. (28 - 34 Nm) torque.
Tighten the isolation mount bolt (10) to 21 - 25 ft. lbs. (28
- 34 Nm) torque.
I
NOTE
I
In cas�s where th� rea: springs or the �ear axle
to engine frame Junction has been disturbed,
the isolation mount should be allowed to 'float' until all other
assembly has been completed. After the natural alignment of
the powertrain components is established, the isolation mount
should be tightened to 21
-
25 ft. lbs. (28
-
34 Nm) torque.
MUFFLER REMOVAL
Tool List Qty. Required
Socket, 12 mm, 3/8" drive ........................................... 1
Wrench, 12 mm ........................................................... 1
Socket, 1 /2", 3/8" drive ................................................ 1
Wrench, 1 /2" ................................................................ 1
Ratchet, 3/8" drive ....................................................... 1
Torque wrench, ft. lbs. 3/8" drive ................................. 1
I
NOTE
I
It is not necessary to remove the engine in
�-
- - - �-
order to remove the muffler.
Remove the bottom bolt (3) securing the muffler (4) to
the engine frame (5) (Ref Fig. 7 on page G-7). Remove
the muffler to manifold mounting bolts (2) and remove the
muffler by rotating it upwards through the engine com­
partment.
Muffler Installation
Installation is in the reverse order of disassembly (Ref
Fig. 7 on page G-7). Install a new gasket (1) and tighten
the muffler to manifold bolts (2) to 16 - 18 ft. lbs. (22 - 24
Nm) torque. Tighten the muffler to engine frame bolts (3)
to 10 - 12 ft. lbs. (14 - 16 Nm) torque.
Repair and Service Manual
Page G-11