I
GENERAL INFORMATION & ROUTINE MAINTENANCE
I
A
TABLE OF CONTENTS FOR SECTION 'A'
SECTION TITLE
PAGE NO.
SERIAL NUMBER PLATE LOCATION ............................................................................................ A-1
STARTING THE VEHICLE WITH A DISCHARGED BATTERY ...................................................... A-1
FUEL ................................................................................................................................................ A-1
SERVICING THE VEHICLE ............................................................................................................. A-2
TOWING ........................................................................................................................................... A-2
Neutral Lock ..........................................................................................................................
A
-2
ROUTINE MAINTENANCE ..............................................................................................................
A
-3
POWERTRAIN MAINTENANCE ...................................................................................................... A-3
Checking the Oil Level. .......................................................................................................... A -3
Changing the Oil .................................................................................................................... A -4
AIR CLEANER INSPECTION/REPLACEMENT ..............................................................................
A
-6
REAR AXLE .....................................................................................................................................
A
-6
Checking the Lubricant Level ................................................................................................
A
-6
STARTER/GENERATOR BELT TENSION ...................................................................................... A -7
Adjusting the Belt... ................................................................................................................ A -7
AIR INTAKE AND COOLING FINS .................................................................................................. A-7
SPARK PLUGS ................................................................................................................................ A-8
GENERAL PREVENTATIVE MAINTENANCE ................................................................................. A -8
BRAKE TEST ................................................................................................................................... A -8
TIRES ............................................................................................................................................... A-8
CARE AND CLEANING OF THE VEHICLE ..................................................................................... A -8
VEHICLE CARE PRODUCTS .......................................................................................................... A-9
TOP AND WINDSHIELD (IF EQUIPPED) ........................................................................................ A -9
Cleaning ................................................................................................................................
A
-9
TRAILERING .................................................................................................................................... A-9
WINTER OR PROLONGED STORAGE ........................................................................................ A -10
TORQUE SPECIFICATIONS ......................................................................................................... A -10
HARDWARE .................................................................................................................................. A-10
PERIODIC SERVICE SCHEDULE ................................................................................................ A -11
LIST OF ILLUSTRATIONS
Fig. 1 Serial Number Plate Location ................................................................................................ A -1
Fig. 2 Fuel Tank ..............................................................................................................................
A
-1
Fig. 3 Initial Service Chart ...............................................................................................................
A
-2
Fig. 4 Neutral Lock .......................................................................................................................... A -3
Fig. 5 Lubrication Points .................................................................................................................. A -3
Fig. 6 Clean Entire Dipstick ............................................................................................................. A -3
Fig. 7 Check Oil Level on Dipstick ...................................................................................................
A
-4
Fig. 8 Oil Viscosity Chart ................................................................................................................. A -4
Repair and Service Manual
Page A-i
Summary of Contents for 4 CADDY 1999
Page 6: ...TABLE OF CONTENTS Notes __________________________ _ Page iv Repair and Service Manual...
Page 10: ...SAFETY INFORMATION Notes _________________________ _ Page viii Repair and Service Manual...
Page 26: ...SAFETY Notes _ _ ___________________________ _ Page B ii Repair and Service Manual...
Page 48: ...BODY Notes _ _ ___________________________ _ Page C ii Repair and Service Manual...
Page 56: ...WHEELS AND TIRES Notes __________________________ _ Page D ii Repair and Service Manual...
Page 72: ...SPEED CONTROL Notes _ _ ________________________ _ Page F ii Repair and Service Manual...
Page 80: ...ENGINE Notes _ _ __________________________ _ Page G ii Repair and Service Manual...
Page 94: ...FUEL SYSTEM Notes _ _ _________________________ _ Page H ii Repair and Service Manual...
Page 110: ...ELECTRICAL Notes _ _ _________________________ _ Page K ii Repair and Service Manual...
Page 120: ...ACCESSORY WIRING Notes __________________________ _ Page L ii Repair and Service Manual...
Page 148: ...REAR SUSPENSION Notes __________________________ _ Page N ii Repair and Service Manual...
Page 154: ...REAR AXLE Notes _ _ ___________________________ _ Page P ii Repair and Service Manual...
Page 158: ...PAINT Notes _ _ ___________________________ _ Page Q ii Repair and Service Manual...
Page 162: ...TROUBLESHOOTING Notes _ _ ________________________ _ Page R ii Repair and Service Manual...
Page 170: ...LIMITED WARRANTY Notes __________________________ _ Page S ii Repair and Service Manual...
Page 176: ...LIMITED WARRANTY Notes __________________________ _ Page S 6 Repair and Service Manual...
Page 178: ...GENERAL SPECIFICATIONS Notes _________________________ _ Page T ii Repair and Service Manual...